Osteosynthesis Screw Recess Indexing for Precise Orientation

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Solution Overview

Problem

Existing osteosynthesis screws face challenges in maintaining orientation during minimally invasive surgery due to concealed beveled rear faces, requiring additional operations or imaging for re-orientation, and standard instruments often lack compatibility for removal.

Innovation Solution

A tightening screw with a recess featuring angularly distributed regular shapes, including indexing lobes, allows unique orientation using standard screwdrivers and visual marks, ensuring compatibility with standard tools.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Object-affected harmful factors

If a beveled rear face is used on the screw to conform to bone contour, then tissue damage is limited, but the rear face becomes concealed during minimally invasive surgery requiring additional operations or imaging for re-orientation

Engineering Contradiction:
Improvetissue damageVSAvoidscrew re-orientation
Core Design Contradiction:
Object-affected harmful factorsVSEase of operation

Solution Approach 1:

The screw's own recess structure provides self-indexing capability through its geometric features (convex lobes, concave lobes, or flat bottom configuration), allowing the screw to automatically maintain or restore its correct orientation without requiring external imaging or additional surgical operations. The recess acts as a self-contained orientation reference system.

Inventive Principle:
Principle #25Self-service

2Manufacturing precision

If a specialized screwdriver with visual marks is used to maintain screw orientation, then screw orientation is controlled, but the device complexity increases and compatibility with standard instruments is reduced

Engineering Contradiction:
Improvescrew orientationVSAvoidscrewdriver design
Core Design Contradiction:
Manufacturing precisionVSDevice complexity

Solution Approach 1:

The recess structure serves as an intermediary element that translates orientation information from the screw to the screwdriver interface. The geometric features of the recess (convex lobes, concave lobes, or flat bottom) act as a mediator that automatically aligns the screwdriver with the correct orientation, eliminating the need for visual marks or complex screwdriver design.

Inventive Principle:
Principle #24Intermediary (Mediator)

3Manufacturing precision

If a specialized recess shape is used for indexing, then screw orientation is controlled, but compatibility with standard instruments is lost

Engineering Contradiction:
Improvescrew orientationVSAvoidinstrument compatibility
Core Design Contradiction:
Manufacturing precisionVSAdaptability or versatility

Solution Approach 1:

The recess incorporates asymmetric geometric features (convex lobes, concave lobes, or flat bottom configuration) that provide directional indexing while maintaining overall symmetry compatible with standard instrument interfaces. The asymmetric elements within the recess create unique orientation references without preventing the use of standard screwdriver geometries.

Inventive Principle:
Principle #4Asymmetry

4Manufacturing precision

If additional operations or imaging are performed to re-orient the screw, then screw orientation is restored, but surgical time and complexity increase

Engineering Contradiction:
Improvescrew orientationVSAvoidsurgical time
Core Design Contradiction:
Manufacturing precisionVSLoss of time

Solution Approach 1:

The recess is pre-configured with geometric indexing features during screw manufacturing that automatically guide correct orientation during insertion. This preliminary preparation of the recess structure eliminates the need for post-insertion orientation adjustments, imaging, or additional surgical operations to restore screw orientation.

Inventive Principle:
Principle #10Preliminary action

Data Source

PatentUS12605194B2Osteosynthesis screw with angular indexing relative to the screwdriver and universal compatibility
Publication Date: 2026.04.21 NOVASTEP
  • US12605194B2 patent drawing
  • US12605194B2 patent drawing
  • US12605194B2 patent drawing

AI summary

The present invention relates to a clamping screw (6) for osteosynthesis, comprising at least one screw thread (7, 10) along a main axis (X) and, at its end referred to as the apex end (11), having a socket (12) which, about said main axis (A), has evenly angularly distributed shapes designed to accept complementing shapes of a screwdriver (19) engaged in said socket (12), notable in that the socket (12) of the screw (6) comprises at least three regular shapes (13) of which the vertices are inscribed inside a circle referred to as circumscribed circle (30) and at least two adjacent vertices of the socket (21) are connected to form a convex lobe referred to as indexing lobe (16) of which the radius of curvature is equal to the radius of the circumscribed circle (30).