Osteotomy Cut Guide With Detachable Aligner

Resolve Bottlenecks,
Find Innovative Solutions
Generate Solutions

Solution Overview

Problem

Surgical cutting and aligning guides for osteotomy procedures often struggle with proper alignment, restricting visibility and access to the osteotomy site, leading to increased surgical time and potential bone damage due to the need for multiple installations and removals, and may not allow for ideal bone removal based on individual patient anatomy.

Innovation Solution

A surgical system comprising a frame with adjustable sections and a cut guide that fits within a window, allowing for secure attachment to bones and a detachable aligner with a high friction surface, enabling precise alignment and minimal bone removal while maintaining visibility and access.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Manufacturing precision

If a surgical cut guide is used to perform osteotomy, then cutting precision is improved, but visibility and access to the osteotomy site are restricted

Engineering Contradiction:
Improvecutting precisionVSAvoidvisibility and access
Core Design Contradiction:
Manufacturing precisionVSEase of operation

Solution Approach 1:

The surgical guide system is divided into separate components: a frame structure that provides alignment and cutting guidance, and a detachable bone block or graft holder. This segmentation allows the guide to be removed or adjusted during surgery, maintaining cutting precision while improving visibility and access to the osteotomy site.

Inventive Principle:
Principle #1Segmentation

2Manufacturing precision

If a fixed cut guide is used, then alignment precision is improved, but adaptability to different bone removal requirements is reduced

Engineering Contradiction:
Improvealignment precisionVSAvoidadaptability to bone removal requirements
Core Design Contradiction:
Manufacturing precisionVSAdaptability or versatility

Solution Approach 1:

The surgical guide incorporates adjustable elements such as movable bone block holders and configurable cutting guides that can be positioned at different angles and depths. This dynamic design maintains precise alignment capabilities while allowing customization for various bone removal requirements based on individual patient anatomy.

Inventive Principle:
Principle #15Dynamics

Solution Approach 2:

The guide system allows modification of key parameters including bone block position, cutting angle, and guide depth to match specific surgical requirements. This enables the same guide structure to adapt to different osteotomy needs while preserving alignment precision through maintained reference points.

Inventive Principle:
Principle #35Parameter changes

3Manufacturing precision

If multiple installations and removals of cut guide are performed, then ideal alignment can be achieved, but surgical time increases and bone damage increases

Engineering Contradiction:
Improvealignment accuracyVSAvoidsurgical time
Core Design Contradiction:
Manufacturing precisionVSLoss of time

Solution Approach 1:

The surgical guide is pre-configured with patient-specific alignment parameters and pre-attached to the bone structure using minimally invasive fixation methods. This preliminary preparation ensures ideal alignment is achieved from the first installation, eliminating the need for repeated guide placements and reducing both surgical time and bone trauma.

Inventive Principle:
Principle #10Preliminary action

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The system facilitates precise osteotomy by allowing for optimal bone alignment and access, reducing surgical time and bone damage, and enabling tailored bone removal based on patient anatomy, thus improving surgical outcomes.

Implementation Method 1

The grip can at least partially comprise a high friction surface

Methodology Applied
Scientific EffectFriction: Friction

Data Source

PatentUS11963686B1Surgical systems and methods including cutting and aligning guides for performing an osteotomy
Publication Date: 2024.04.23 FUSION ORTHOPEDICS USA LLC
  • US11963686B1 patent drawing
  • US11963686B1 patent drawing
  • US11963686B1 patent drawing

AI summary

Surgical systems and methods for performing an osteotomy are disclosed herein. A surgical system includes a frame including a first section, second section, third section, fourth section, and a window. The surgical system can include a cut guide that can fit within the window and contact the first side, the second side, the third side, and the fourth side. The surgical system can include an aligner that can fit within the window and contact the first side, the second side, the third.