Ostomy Base Plate Electrode Layout for Adhesive Erosion Detection

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Solution Overview

Problem

Existing ostomy appliances lack effective means to monitor adhesive erosion and leakage, leading to potential skin damage and increased waste due to premature or delayed appliance changes.

Innovation Solution

A base plate and sensor assembly with integrated electrodes and adhesive layers that detect erosion and moisture patterns, providing real-time monitoring of adhesive integrity and moisture levels to optimize appliance use.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If traditional ostomy appliances are used without monitoring capabilities, then the device complexity is low, but the reliability of adhesive attachment deteriorates due to inability to detect erosion and leakage

Engineering Contradiction:
Improveadhesive attachment reliabilityVSAvoiddevice complexity
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The patent replaces manual inspection methods with automated sensor-based detection systems. Electrical sensors monitor adhesive erosion and moisture levels, substituting the need for mechanical examination by the user or clinician. This electrical/measurement-based approach improves reliability while the integrated design keeps complexity manageable.

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

Solution Approach 2:

The patent implements feedback mechanisms where sensors continuously monitor the adhesive layer condition and transmit data to processors. This feedback loop enables real-time detection of erosion and leakage, allowing timely intervention before skin damage occurs, thereby improving reliability without requiring complex external monitoring systems.

Inventive Principle:
Principle #23Feedback

2Object-affected harmful factors

If ostomy appliances are changed frequently to prevent skin damage, then skin protection is improved, but the loss of time and increased waste occur

Engineering Contradiction:
Improveskin damageVSAvoidloss of time
Core Design Contradiction:
Object-affected harmful factorsVSLoss of time

Solution Approach 1:

The patent employs preliminary detection capabilities that identify adhesive erosion and leakage risks before they cause skin damage. By detecting early signs of failure through sensors, the system allows users to replace appliances proactively based on actual condition rather than following fixed schedules, preventing skin damage without unnecessary early replacements.

Inventive Principle:
Principle #10Preliminary action

Solution Approach 2:

Through continuous monitoring and feedback on adhesive layer integrity, the system provides real-time information about appliance condition. This enables optimal replacement timing based on actual wear rather than conservative estimates, reducing both skin damage risk and unnecessary waste from premature disposal.

Inventive Principle:
Principle #23Feedback

3Measurement precision

If monitoring systems are added to ostomy appliances, then detection precision of erosion and leakage is improved, but the device complexity increases

Engineering Contradiction:
Improveerosion and leakage detection precisionVSAvoiddevice complexity
Core Design Contradiction:
Measurement precisionVSDevice complexity

Solution Approach 1:

The patent segments the monitoring function into separate sensor modules that can be integrated into the adhesive layer structure. Electrical sensors are distributed at different locations to detect erosion and leakage independently, allowing precise measurement through multiple data points while keeping each individual sensor component relatively simple.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The patent designs sensors with multi-functionality where the same sensor system detects both adhesive erosion and moisture leakage. This universal approach improves measurement precision for multiple parameters simultaneously while avoiding the need for separate complex monitoring systems for each function.

Inventive Principle:
Principle #6Universality (Multi-functionality)

4Productivity

If sensors are integrated into the adhesive layer, then the productivity of appliance monitoring is improved, but the ease of manufacture deteriorates

Engineering Contradiction:
Improvemonitoring efficiencyVSAvoidease of manufacture
Core Design Contradiction:
ProductivityVSEase of manufacture

Solution Approach 1:

The patent merges the sensor integration process with the adhesive layer manufacturing process. Sensors are incorporated during the adhesive layer formation stage rather than as a separate post-manufacturing step, improving monitoring efficiency while maintaining manufacturing simplicity through process integration.

Inventive Principle:
Principle #5Merging (Combining)

Solution Approach 2:

The patent performs sensor preparation and positioning in advance during the adhesive manufacturing process. By pre-integrating sensors into the adhesive layer before application, the system achieves high monitoring productivity without adding complex assembly steps during clinical use or requiring specialized post-manufacturing integration procedures.

Inventive Principle:
Principle #10Preliminary action

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

Enables timely replacement of ostomy appliances, reducing skin damage and waste by ensuring proper adherence and preventing leakage.

Implementation Method 1

a first adhesive layer (200) with a proximal side configured for attachment of the base plate and/or the sensor assembly part to the skin surface of a user

Methodology Applied
Scientific EffectAdhesive: Adhesive

Data Source

PatentUS12558250B2Base plate and a sensor assembly part for an ostomy appliance
Publication Date: 2026.02.24 COLOPLAST AS
  • US12558250B2 patent drawing
  • US12558250B2 patent drawing
  • US12558250B2 patent drawing

AI summary

A base plate and/or a sensor assembly part for an ostomy appliance is disclosed, the base plate and/or the sensor assembly part comprising a first adhesive layer with a proximal side configured for attachment of the base plate and/or the sensor assembly part to the skin surface of a user, the first adhesive layer having a stomal opening with a center point; and a plurality of electrodes including a ground electrode, a first electrode, and a second electrode, the ground electrode comprising a ground connection part, the first electrode comprising a first connection part, and the second electrode comprising a second connection part; wherein the ground electrode forms a ground for the first electrode and the second electrode.