Branched Electrode Sensor Assembly for Ostomy Leak Detection

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Solution Overview

Problem

Existing ostomy appliances lack effective means to reliably detect and indicate leakage and moisture propagation, leading to potential skin damage and inefficient appliance usage.

Innovation Solution

A sensor assembly with a planar electrode assembly featuring a main branch and subbranches, integrated into a base plate or sensor patch, that detects leakage and moisture through electrical conductivity, providing real-time monitoring and alerting users to replace the appliance before severe leakage occurs.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If traditional ostomy appliances are used without sensor assemblies, then the device complexity is low, but the reliability of leakage detection is insufficient

Engineering Contradiction:
Improveleakage detection reliabilityVSAvoidsensor assembly complexity
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The electrode assembly is divided into multiple independent electrodes (first electrode, second electrode, third electrode) with distinct functions. Each electrode can be independently positioned and configured to detect different aspects of leakage and moisture propagation, allowing the system to achieve high detection reliability while maintaining manageable complexity through modular design

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The sensor assembly serves multiple functions simultaneously: it detects leakage presence, monitors moisture propagation, and provides early warning signals. This multi-functionality is achieved through the coordinated operation of multiple electrodes that can identify different stages of leakage events, reducing the need for separate detection systems and thereby managing complexity while improving reliability

Inventive Principle:
Principle #6Universality (Multi-functionality)

2Measurement precision

If sensor assembly with multiple electrodes is implemented, then the measurement precision of leakage detection is improved, but the device complexity increases

Engineering Contradiction:
Improveleakage detection precisionVSAvoidelectrode assembly complexity
Core Design Contradiction:
Measurement precisionVSDevice complexity

Solution Approach 1:

The detection system is segmented into multiple specialized electrodes, each responsible for specific detection tasks. The first electrode detects initial leakage, the second electrode monitors moisture propagation, and the third electrode provides additional verification. This segmentation allows precise measurement of different leakage parameters while organizing complexity into manageable functional units

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The sensor assembly acts as an intermediary between the leakage event and the user notification system. It translates physical leakage and moisture phenomena into detectable electrical signals through the electrode array, enabling precise measurement while shielding the user from the complexity of the detection mechanism itself

Inventive Principle:
Principle #24Intermediary (Mediator)

3Loss of time

If real-time monitoring is provided through sensor assembly, then the loss of time for appliance replacement is reduced, but the use of energy increases

Engineering Contradiction:
Improveappliance replacement timingVSAvoidsensor assembly energy consumption
Core Design Contradiction:
Loss of timeVSUse of energy by moving object

Solution Approach 1:

The sensor assembly performs periodic monitoring of leakage conditions through the electrode array, detecting changes at regular intervals rather than continuously. This periodic detection approach reduces energy consumption compared to continuous monitoring while still providing timely warnings that minimize the loss of time for appliance replacement by alerting users at appropriate intervals

Inventive Principle:
Principle #19Periodic action

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

Enhances the reliability of ostomy appliances by reducing the risk of skin damage and leakage by providing timely alerts, optimizing appliance usage and extending the time before replacement is necessary.

Implementation Method 1

detects leakage and moisture through electrical conductivity

Methodology Applied
Scientific EffectElectrical conductivity: Conduction (electrical)

Data Source

PatentUS12357496B2Sensor assembly for ostomy appliance
Publication Date: 2025.07.15 COLOPLAST AS
  • US12357496B2 patent drawing
  • US12357496B2 patent drawing
  • US12357496B2 patent drawing

AI summary

Sensor assembly, for an ostomy appliance, comprising a support layer and a planar electrode assembly arranged on a surface of the support layer. The electrode assembly comprises at least a first electrode. The first electrode comprises a first main branch extending along a first main path and a first plurality of subbranches connected to the first main branch. Each of the subbranches are connected to the first main branch at respective connection points and extend in a direction at an angle relative to a tangent to the first main path at the respective connection point. Thereby is provided that a rupture of one of the subbranches does not compromise the functionality of the first electrode as such.