OT Network Monitoring for Rule-Based Data Filtering

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Solution Overview

Problem

Industrial automation systems face issues with undesirable data being transmitted to operational technology (OT) devices, leading to undesirable operation and impacting the overall efficiency and safety of the system.

Innovation Solution

A monitoring device is employed to identify and selectively forward data to OT devices based on predefined rules, utilizing machine learning to adjust these rules and block undesirable data, thereby enhancing the operation of the industrial automation system.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If data transmission to OT devices is unrestricted, then system communication efficiency is maintained, but undesirable data may cause harmful operations and system safety issues

Engineering Contradiction:
Improvesystem safetyVSAvoidcommunication efficiency
Core Design Contradiction:
ReliabilityVSProductivity

Solution Approach 1:

A monitoring device is introduced as an intermediary component between the network and OT devices. This monitoring device intercepts data packets, applies security rules to filter undesirable data, and selectively forwards approved data to OT devices. The intermediary approach blocks harmful data while maintaining legitimate communication flows, thus improving system safety without significantly compromising communication efficiency.

Inventive Principle:
Principle #24Intermediary (Mediator)

2Reliability

If monitoring and filtering mechanisms are implemented, then undesirable data is blocked improving safety, but system complexity increases

Engineering Contradiction:
Improvesystem safetyVSAvoidmonitoring system complexity
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The monitoring system is segmented into distinct functional modules: a receiving interface for data packets, an identification module for OT devices, a rule retrieval module, and a selective forwarding module. This segmentation allows each component to perform its specific function independently, making the overall system easier to manage, maintain, and update without excessive complexity.

Inventive Principle:
Principle #1Segmentation

3Reliability

If data filtering is performed at the device level, then harmful operations are prevented, but processing time and latency increase

Engineering Contradiction:
Improveoperation safetyVSAvoiddata processing latency
Core Design Contradiction:
ReliabilityVSLoss of time

Solution Approach 1:

Security rules are pre-configured and stored in the monitoring device before data filtering operations begin. The monitoring device retrieves these pre-established rules to quickly evaluate incoming data packets against known security criteria. This preliminary preparation eliminates the need for complex real-time analysis during data filtering, thereby reducing processing latency while maintaining operation safety.

Inventive Principle:
Principle #10Preliminary action

Data Source

PatentUS12379714B2Network monitoring system for operational technology devices
Publication Date: 2025.08.05 ROCKWELL AUTOMATION TECH INC
  • US12379714B2 patent drawing
  • US12379714B2 patent drawing
  • US12379714B2 patent drawing

AI summary

Embodiments of this present disclosure include an industrial automation system, including an operational technology (OT) industrial automation device. The OT industrial automation device may perform an operation for the industrial automation system. Further, the OT industrial automation device may receive data comprising instructions related to the operation. Embodiments also include a monitoring device to receive the data; identify the OT industrial automation device based on the data; retrieve one or more rules for providing communications to the OT industrial automation device in response to identifying the OT industrial automation device; and selectively forward the data to the OT industrial automation device based on the one or more rules.