OT Network Digital Twins for Non-Disruptive Attack Simulation

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Solution Overview

Problem

Existing OT network security assessments are time-consuming, provide only historical snapshots, and pose risks to critical industrial systems, making it difficult to assess and mitigate vulnerabilities effectively.

Innovation Solution

A threat analysis system using machine learning techniques trains an attack simulation model to simulate attacks on a network replica, generating simulated attack data and risk reduction recommendations, enabling real-time vulnerability assessment without disrupting production environments.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Measurement precision

If traditional penetration testing and live network testing are used to assess vulnerability, then assessment accuracy is improved, but risk to critical equipment and infrastructure increases

Engineering Contradiction:
Improvevulnerability assessment accuracyVSAvoidrisk to critical equipment
Core Design Contradiction:
Measurement precisionVSObject-affected harmful factors

Solution Approach 1:

The patent creates a digital twin (virtual replica) of the OT network that includes all assets, communication pathways, security controls, and vulnerabilities. This copy allows penetration testing and vulnerability assessment to be performed on the virtual model rather than the actual production network, thereby maintaining assessment accuracy while eliminating risk to critical equipment and infrastructure

Inventive Principle:
Principle #26Copying

Solution Approach 2:

The digital twin serves as an intermediary between the vulnerability assessment process and the actual OT network. By performing all testing and analysis on this intermediate virtual representation, the system enables accurate security evaluation without direct interaction with or potential harm to the production environment

Inventive Principle:
Principle #24Intermediary (Mediator)

2Measurement precision

If point-in-time vulnerability assessments are performed, then risk exposure is captured, but the utility is limited by historical snapshot nature

Engineering Contradiction:
Improverisk exposure assessmentVSAvoidassessment timeliness
Core Design Contradiction:
Measurement precisionVSLoss of time

Solution Approach 1:

The system continuously updates the digital twin as changes are detected in the OT network environment. Rather than performing discrete point-in-time assessments, the vulnerability assessment operates continuously, maintaining an up-to-date virtual representation that reflects current network state, thereby eliminating the timeliness limitation of historical snapshots

Inventive Principle:
Principle #20Continuity of useful action

Solution Approach 2:

The system implements continuous monitoring that detects changes in the OT network and automatically updates the digital twin accordingly. This feedback loop ensures the virtual model remains synchronized with the actual network, providing continuously current vulnerability information rather than stale historical data

Inventive Principle:
Principle #23Feedback

3Adaptability or versatility

If OT networks become larger and more connected to improve functionality, then operational capability is enhanced, but exposure to vulnerabilities increases

Engineering Contradiction:
Improvenetwork functionalityVSAvoidvulnerability exposure
Core Design Contradiction:
Adaptability or versatilityVSObject-affected harmful factors

Solution Approach 1:

The digital twin accurately replicates the entire expanded OT network including all assets, connections, and vulnerabilities. This virtual copy enables comprehensive security analysis of the large, complex network without requiring physical access or risking the actual infrastructure, thereby allowing functionality expansion while managing vulnerability exposure through virtual testing

Inventive Principle:
Principle #26Copying

Solution Approach 2:

The system segments the large OT network into individual assets and communication pathways that are separately represented in the digital twin. This segmentation allows for granular vulnerability assessment and targeted security analysis of specific network components, making it easier to manage and mitigate vulnerabilities in large-scale environments

Inventive Principle:
Principle #1Segmentation

Data Source

PatentUS20250274476A1Machine learning techniques for analyzing operational technology networks
Publication Date: 2025.08.28 FRENOS INC
  • US20250274476A1 patent drawing
  • US20250274476A1 patent drawing
  • US20250274476A1 patent drawing

AI summary

Machine learning techniques are provided for analyzing operational technology networks. An attack simulation model is trained to simulate attacks on a network replica by a plurality of threats. The attack simulation model outputs simulated attack data comprising a set of simulated attack paths corresponding to one or more threats of the plurality of threats. The network replica comprises a structured representation of a plurality of assets belonging to an OT network environment, communication pathways between the plurality of assets, security controls implemented in the OT network environment, and vulnerabilities. A threat analysis system is generated. The threat analysis system is configured to apply the attack simulation model to an input network replica and provide one or more risk reduction recommendations based on output simulated attack data from the attack simulation model. The threat analysis system is deployed to generate risk reduction recommendations for one or more OT network environments.