OTA Test Automation for Multi-ECU Compatibility Verification

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Solution Overview

Problem

Current OTA technology lacks the ability to confirm the vehicle's usage status during updates and ensures compatibility of software and firmware with various car models, leading to increased complexity and cost in development and testing.

Innovation Solution

An automated over-the-air test system with a test management platform, test equipment, and client device under test, utilizing a script execution module and vehicle network interaction modules to perform automated testing, ensuring compatibility and safety of updates.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Ease of operation

If manual testing methods are used for OTA updates, then flexibility in handling various vehicle scenarios is maintained, but manpower and time costs increase significantly

Engineering Contradiction:
ImproveFlexibility in handling various vehicle scenariosVSAvoidTime cost for development and testing
Core Design Contradiction:
Ease of operationVSLoss of time

Solution Approach 1:

The system enables automated self-testing through pre-configured test scripts that automatically execute testing sequences, generate test reports, and record results without requiring manual intervention for each test case, thereby reducing manpower costs while maintaining comprehensive scenario coverage

Inventive Principle:
Principle #25Self-service

Solution Approach 2:

Test scripts are pre-configured with all necessary testing parameters, sequences, and validation criteria before actual OTA updates occur. This preliminary preparation allows rapid execution during actual testing without manual setup, reducing time costs while preserving flexibility through customizable script templates

Inventive Principle:
Principle #10Preliminary action

2Reliability

If comprehensive testing of multiple ECUs is performed, then software and firmware compatibility is ensured, but device complexity and testing scope increase

Engineering Contradiction:
ImproveSoftware and firmware compatibilityVSAvoidTesting system complexity
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The testing system is segmented into modular components: test script management module, automated execution module, result analysis module, and report generation module. Each module handles specific aspects of ECU testing independently, managing complexity through functional decomposition while ensuring comprehensive compatibility testing across multiple ECUs

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The test management platform provides universal functionality that can test multiple types of ECUs (infotainment, telematics, driver assistance systems) through a single integrated system. The platform supports various vehicle protocols and communication interfaces, reducing overall system complexity by consolidating multiple specialized tools into one multi-functional platform

Inventive Principle:
Principle #6Universality (Multi-functionality)

3Reliability

If vehicle usage status is monitored during OTA updates, then safety and compatibility are improved, but measurement and detection difficulty increases

Engineering Contradiction:
ImproveVehicle usage status verificationVSAvoidUsage status detection complexity
Core Design Contradiction:
ReliabilityVSDifficulty of detecting and measuring

Solution Approach 1:

The system implements feedback mechanisms where test scripts continuously monitor vehicle usage status, ECU operational states, and update progression during OTA processes. Real-time feedback data is captured and analyzed to verify compatibility and safety, with automated alerts generated if anomalies are detected, making status verification systematic rather than manually complex

Inventive Principle:
Principle #23Feedback

Data Source

PatentUS20260113263A1Automated over-the-air test system
Publication Date: 2026.04.23 EGK TECH CO LTD
  • US20260113263A1 patent drawing
  • US20260113263A1 patent drawing
  • US20260113263A1 patent drawing

AI summary

A direction control apparatus is provided. The direction control apparatus includes an input unit, and a magnetic sensing unit. The input unit includes an operation member, a magnetic member, an elastic member, and a base. The elastic member is an elastic structure. The magnetic sensing unit includes a magnetic sensor, and a magnetic signal processing device. The magnetic sensor is a device for sensing a distribution of a magnetic field, and the magnetic signal processing device is an electronic calculating device. The elastic member is provided for restricting the operation member at either a first status position or a second status position. When at the first status position, the operation member is positioned at balanced position where the elastic member achieves an elastic balance.