OTDR Single-End Optical Connector Loss Testing

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Solution Overview

Problem

Existing optical testing methods are inefficient for devices without preconnectorized ends, as they require temporary connectors and bidirectional testing, making it difficult to detect errors and requiring extensive trial and error, and cannot accurately locate faults within optical devices.

Innovation Solution

The use of an optical time domain reflectometer (OTDR) to inject a signal onto optical equipment and observe reflected light, allowing for the determination of loss at optical connectors without requiring both ends to be connectorized, and adjusting for mode field diameter differences to identify faulty connections.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Measurement precision

If traditional bidirectional testing with temporary connectors is used, then both insertion loss and return loss can be measured, but testing time increases and error detection capability decreases

Engineering Contradiction:
Improvefault detection capabilityVSAvoidtesting time
Core Design Contradiction:
Measurement precisionVSLoss of time

Solution Approach 1:

The patent extracts the testing function to a single end of the optical device using an OTDR, eliminating the need for bidirectional testing with temporary connectors. The OTDR independently measures both insertion loss and return loss from one end, removing the complex setup requiring connectors at both ends and significantly reducing testing time while maintaining measurement precision.

Inventive Principle:
Principle #2Taking out (Extraction)

Solution Approach 2:

The OTDR serves as an intermediary device that enables single-end testing by injecting test signals and analyzing reflected light. This intermediary instrument provides the capability to measure optical parameters without requiring physical access to both ends of the optical device, thus eliminating the need for temporary connectors and bidirectional testing procedures.

Inventive Principle:
Principle #24Intermediary (Mediator)

2Ease of operation

If temporary connectors are installed for testing non-connectorized devices, then testing can be performed, but error rates increase due to trial and error connections

Engineering Contradiction:
Improvetesting operation simplicityVSAvoidconnection reliability
Core Design Contradiction:
Ease of operationVSReliability

Solution Approach 1:

The patent removes the requirement for temporary connectors entirely by using an OTDR that can perform complete optical testing from a single connectorized end. This extraction of the testing function to one end eliminates the trial-and-error connection process and associated reliability issues with temporary connectors.

Inventive Principle:
Principle #2Taking out (Extraction)

Solution Approach 2:

The OTDR performs self-service testing by injecting test signals and analyzing the reflected light to automatically determine insertion loss and return loss. This self-service capability eliminates the need for manual connector installation and adjustment, providing both ease of operation and high reliability without trial and error.

Inventive Principle:
Principle #25Self-service

3Measurement precision

If bidirectional testing is performed to measure insertion loss and return loss, then comprehensive optical parameters are obtained, but device complexity increases

Engineering Contradiction:
Improveoptical parameter measurement accuracyVSAvoidtest setup complexity
Core Design Contradiction:
Measurement precisionVSDevice complexity

Solution Approach 1:

The OTDR is a universal testing instrument that performs multiple functions including insertion loss measurement, return loss measurement, and fault location from a single end. This multi-functionality replaces the need for separate bidirectional testing setups, maintaining comprehensive optical parameter measurement while significantly simplifying the test setup complexity.

Inventive Principle:
Principle #6Universality (Multi-functionality)

Solution Approach 2:

The OTDR acts as an intermediary that consolidates multiple measurement functions into a single device operated from one end. This intermediary instrument provides comprehensive optical parameter measurement capability without requiring the complex bidirectional setup with multiple instruments and temporary connectors.

Inventive Principle:
Principle #24Intermediary (Mediator)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This method significantly reduces testing time and error by allowing single-direction testing of optical connectors, achieving high accuracy in identifying faulty connections and reducing the need for extensive bidirectional testing, with over 95% of connectors being successfully screened using OTDR-based analysis.

Implementation Method 1

injecting an optical signal onto the optical equipment from the optical time domain reflectometer, and observing an amount of reflected light at the connector

Methodology Applied
Scientific EffectOptical reflection: Reflection

Data Source

PatentUS8654321B2Testing of optical cable using optical time domain reflectometry
Publication Date: 2014.02.18 BISON PATENT LICENSING LLC
  • US8654321B2 patent drawing
  • US8654321B2 patent drawing
  • US8654321B2 patent drawing

AI summary

Methods for testing optical equipment are disclosed. One method includes connecting an optical time domain reflectometer to optical equipment to be tested, the optical equipment including at least one optical connector. The method includes injecting an optical signal onto the optical equipment from the optical time domain reflectometer, and observing an amount of reflected light at the connector. Based on the observed reflected light, an amount of loss attributable to the optical equipment is determined.