OTP Key Storage Using Wafer Energy Harvesting and Key Erasure

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Solution Overview

Problem

Existing key storage methods in semiconductor chips are vulnerable to hacking and require additional secure environments for programming, leading to increased costs.

Innovation Solution

A key storage device and method that utilizes an energy harvester to collect energy particles during fabrication, enabling automatic key transfer to an OTP device and erasing the original key value, ensuring security without additional costs or facilities.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If key value is programmed during RTL design phase into fuse-like storage, then key value exists in chip when fabricated, but key value is visible to hackers under microscope

Engineering Contradiction:
Improvekey securityVSAvoidhacker visibility
Core Design Contradiction:
ReliabilityVSObject-affected harmful factors

Solution Approach 1:

The key value is pre-programmed into the fuse-like storage structure during the RTL design phase and chip fabrication process. This preliminary action ensures the key exists in the chip before any potential security threats arise, allowing the system to have the key ready for immediate use while maintaining security through the invisible storage mechanism

Inventive Principle:
Principle #10Preliminary action

Solution Approach 2:

The invention creates a copy mechanism where the key value is transferred from the visible fuse-like storage to invisible storage (such as OTP or anti-fuse) after fabrication. This copying process allows the system to maintain both a visible reference during manufacturing and a secure invisible copy for operational use, eliminating hacker visibility while preserving key functionality

Inventive Principle:
Principle #26Copying

2Reliability

If key value is written into invisible storage after chip fabrication, then key security is improved, but additional secure environment is required which introduces additional manufacturing costs

Engineering Contradiction:
Improvekey securityVSAvoidmanufacturing cost
Core Design Contradiction:
ReliabilityVSEase of manufacture

Solution Approach 1:

The invention merges the key programming process with the standard chip fabrication process by utilizing the existing fabrication environment to program both the fuse-like storage and the invisible storage (OTP/anti-fuse) simultaneously. This integration eliminates the need for separate secure programming environments, thereby maintaining key security while avoiding additional manufacturing costs

Inventive Principle:
Principle #5Merging (Combining)

Solution Approach 2:

The fabrication process is designed to serve multiple functions: it simultaneously programs the fuse-like storage with the key value and programs the invisible storage (OTP or anti-fuse) with the same key value. This multi-functionality allows the same fabrication environment to achieve both visible and invisible key storage, eliminating the need for additional secure facilities

Inventive Principle:
Principle #6Universality (Multi-functionality)

3Reliability

If additional secure environment is introduced to program key value after fabrication, then key security is enhanced, but manufacturing process complexity increases

Engineering Contradiction:
Improvekey securityVSAvoidmanufacturing process complexity
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The invisible storage (OTP or anti-fuse) is prepared and configured during the chip fabrication process itself, before the chip leaves the fabrication environment. This preliminary action ensures that the secure storage mechanism is already in place and synchronized with the fuse-like storage, eliminating the need for complex post-fabrication secure programming processes

Inventive Principle:
Principle #10Preliminary action

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The solution provides secure key storage by making the key value invisible to hackers and eliminating the need for additional secure environments, thus enhancing security and reducing costs.

Implementation Method 1

The energy harvester is configured to collect energy particles during a fabrication process of a wafer which comprises the key storage device, in order to generate a regular voltage

Methodology Applied
Scientific EffectEnergy harvesting:

Data Source

PatentUS12519632B2Key storage device and method for writing key value into one-time-programmable device
Publication Date: 2026.01.06 PUFSECURITY CORP
  • US12519632B2 patent drawing
  • US12519632B2 patent drawing
  • US12519632B2 patent drawing

AI summary

A key storage device and a method for writing a key value into an one-time-programmable (OTP) device are provided. The key storage device includes an energy harvester, a controller, a hardware key device and the OTP device. The energy harvester is configured to collect energy particles during a fabrication process of a wafer which includes the key storage device, in order to generate a regular voltage. The controller is configured to enable a key transfer procedure when the regular voltage reaches a predetermine level. The hardware key device is configured to provide a pre-existing key value. The controller reads the pre-existing key value from the hardware key device, and writes a key value into the OTP device according to the pre-existing key value. After the OTP device stores the key value, the controller erases the pre-existing key value within the hardware key device.