Modular Outboard Motor Cover With Detachable Lighted Panels

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Solution Overview

Problem

Existing outboard motor designs lack customization options for the upper unit cover, increasing manufacturing costs and complicating product management, and do not provide adequate position notification for safety in low visibility conditions, nor do they offer space for tools and accessories like fish finders or drainage pumps.

Innovation Solution

A modular cover structure with attachable and detachable components, including a light transmitting portion and a light emitter, allowing users to customize the design and function of the upper unit, which can also serve as a position notification system and power source for accessories.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Ease of manufacture

If the upper unit cover is designed as a single integrated structure, then manufacturing is simpler, but customization options are limited and replacement costs are higher

Engineering Contradiction:
Improvemanufacturing simplicityVSAvoidcustomization options
Core Design Contradiction:
Ease of manufactureVSAdaptability or versatility

Solution Approach 1:

The upper unit cover is divided into multiple detachable sections: a main body cover and at least one detachable cover that can be removed and replaced. This segmentation allows the main body to be manufactured once while enabling customization through interchangeable detachable covers with different designs, colors, or functionalities (such as light transmitting portions), thereby resolving the contradiction between manufacturing simplicity and customization options.

Inventive Principle:
Principle #1Segmentation

2Adaptability or versatility

If the upper unit cover is made as a single replaceable unit, then customization is easier, but replacement costs increase

Engineering Contradiction:
Improvecustomization easeVSAvoidreplacement cost
Core Design Contradiction:
Adaptability or versatilityVSEase of manufacture

Solution Approach 1:

By segmenting the cover into a main body cover and detachable covers, only the detachable portions need to be replaced for customization purposes. This reduces replacement costs compared to replacing an entire integrated cover, while still allowing easy customization by simply attaching different detachable cover designs to the same main body.

Inventive Principle:
Principle #1Segmentation

3Device complexity

If the cover structure is simplified without additional components, then manufacturing is easier, but position notification functionality is lacking

Engineering Contradiction:
Improvecover structure complexityVSAvoidposition notification capability
Core Design Contradiction:
Device complexityVSReliability

Solution Approach 1:

The detachable cover is designed to serve multiple functions: it provides aesthetic customization through various designs and colors, and simultaneously serves as a position notification system through integrated light transmitting portions. These portions can transmit light from the outboard motor's lighting system to indicate the motor's position and operational state, thereby combining structural and safety functions without significantly increasing overall complexity.

Inventive Principle:
Principle #6Universality (Multi-functionality)

4Strength

If the cover is made entirely opaque for structural integrity, then strength is improved, but light transmission for position notification is blocked

Engineering Contradiction:
Improvecover structural integrityVSAvoidlight transmission capability
Core Design Contradiction:
StrengthVSIllumination intensity

Solution Approach 1:

The detachable cover incorporates light transmitting portions at specific locations where light transmission is needed for position notification, while the rest of the cover maintains opaque material properties for structural integrity and aesthetic purposes. This local differentiation allows the cover to simultaneously achieve both strength and light transmission functionality in appropriate areas.

Inventive Principle:
Principle #3Local quality

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

Enables easy customization of the upper unit design, reduces replacement costs, provides position notification for safety, and integrates tools and accessories, enhancing user preference and functionality.

Implementation Method 1

an attachable and detachable cover that is attachable to and detachable from a part of an outer surface of at least one of the pair of divided covers and that includes a light transmitting portion in at least a part of the attachable and detachable cover, the light transmitting portion configured to transmit light

Methodology Applied
Scientific EffectLight transmission: Light

Data Source

PatentUS11940085B2Cover structure
Publication Date: 2024.03.26 SUZUKI MOTOR CORP
  • US11940085B2 patent drawing
  • US11940085B2 patent drawing
  • US11940085B2 patent drawing

AI summary

A cover structure of an upper unit in which a power source of an outboard motor is provided, the cover structure includes a main body cover including a pair of divided covers connected to each otter, the pair of the divided covers being configured to be divided into each other in a left-right direction with respect to a traveling direction of a boat, an attachable and detachable cover that is attachable to and detachable from a part of an outer surface of at least one of the pair of divided covers and that includes a light transmitting portion in at least a part of the attachable and detachable cover, the light transmitting portion configured to transmit light, and a light emitter that is provided at a mounting position of the attachable and detachable cover and that includes a light source.