Outboard Motor Cover Structure With Replaceable Storage Panel

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Solution Overview

Problem

Existing outboard motor designs face challenges in customizing the upper unit cover to user preferences, increasing manufacturing costs, and complicating product management, while also lacking a convenient solution for replacing damaged covers and storing tools and fishing equipment.

Innovation Solution

A cover structure for the upper unit of an outboard motor featuring a main body cover with pair of divided covers that can be divided in the left-right direction, and an attachable and detachable cover that can be easily swapped, allowing users to customize the design and store tools and fishing equipment.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Adaptability or versatility

If the upper unit cover is customized to user preferences, then user satisfaction and adaptability are improved, but manufacturing costs increase and product management becomes complicated

Engineering Contradiction:
Improvecustomization capabilityVSAvoidmanufacturing cost
Core Design Contradiction:
Adaptability or versatilityVSEase of manufacture

Solution Approach 1:

The cover is divided into a main body cover and a separate attachable and detachable cover portion. This segmentation allows the main body cover to be produced in standard configurations, reducing manufacturing complexity, while the detachable portion can be customized and attached by the user, providing adaptability without increasing overall manufacturing costs.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The customizable portion is extracted as a separate attachable and detachable cover that can be removed and replaced independently. This extraction allows users to customize the appearance or functionality of the cover without requiring custom manufacturing of the entire cover assembly, thereby maintaining cost-effectiveness while achieving personalization.

Inventive Principle:
Principle #2Taking out (Extraction)

2Reliability

If the entire upper unit cover is replaced when damaged, then reliability is improved, but manufacturing costs and time consumption increase

Engineering Contradiction:
Improvecover integrityVSAvoidreplacement time
Core Design Contradiction:
ReliabilityVSLoss of time

Solution Approach 1:

The cover is segmented into a main body cover and a separate attachable and detachable cover portion. When the detachable portion becomes damaged, only that specific portion needs to be replaced rather than the entire cover assembly. This segmentation enables quick replacement of just the damaged component, reducing both time and cost while maintaining the reliability of the overall cover structure.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The attachable and detachable cover portion is designed to be easily removed and replaced when damaged. Users can discard the damaged detachable portion and attach a new one without affecting the main body cover, which remains intact and reusable. This approach minimizes waste and reduces replacement time and costs.

Inventive Principle:
Principle #34Discarding and recovering

3Ease of operation

If tools and fishing equipment are stored separately, then organization is improved, but convenience and accessibility deteriorate

Engineering Contradiction:
ImproveaccessibilityVSAvoidstorage organization
Core Design Contradiction:
Ease of operationVSDevice complexity

Solution Approach 1:

The attachable and detachable cover portion serves dual functions: it provides customization for the upper unit appearance and simultaneously serves as a storage compartment for tools and fishing equipment. By merging the cover function with the storage function, the invention improves convenience and accessibility while maintaining simple overall structure, avoiding the need for separate storage containers.

Inventive Principle:
Principle #5Merging (Combining)

4Device complexity

If the cover structure is made as a single integrated piece, then structural simplicity is improved, but adaptability and customization capability deteriorate

Engineering Contradiction:
Improvestructural simplicityVSAvoidcustomization capability
Core Design Contradiction:
Device complexityVSAdaptability or versatility

Solution Approach 1:

The cover is divided into a main body cover and a separate attachable and detachable cover portion. The main body cover maintains structural simplicity and is produced in standard configurations, while the detachable portion provides customization options. This segmentation achieves both structural simplicity in the base unit and adaptability through optional attachments.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The attachable and detachable cover portion is designed with universal attachment features that can be configured in different ways or replaced with different designs. This multi-functional design allows the same basic structure to serve multiple purposes: protection, customization, storage, and easy replacement, thereby achieving adaptability without significantly increasing structural complexity.

Inventive Principle:
Principle #6Universality (Multi-functionality)

Data Source

PatentUS11781701B2Cover structure
Publication Date: 2023.10.10 SUZUKI MOTOR CORP
  • US11781701B2 patent drawing
  • US11781701B2 patent drawing
  • US11781701B2 patent drawing

AI summary

A cover structure of an upper unit in which a power source of an outboard motor is provided, the cover structure includes a main body cover including a pair of divided covers connected to each other, the pair of the divided covers being configured to be divided into each other in a left-right direction with respect to a traveling direction of a boat, and an attachable and detachable cover that is attachable to and detachable from a part of an outer surface of at least one of the pair of the divided covers.