Outboard Motor Control Apparatus Shift Lever Detection

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Solution Overview

Problem

Conventional outboard motor control apparatuses face challenges in accurately detecting the right timing for driving force decreasing control due to difficulties in installing switches at the shift lever, leading to inadequate load mitigation on operators and limited layout flexibility.

Innovation Solution

An outboard motor control apparatus that includes a throttle opening detector, engine speed detector, and engine speed change amount calculator, which work in conjunction with a driving force decreasing controller to decrease engine driving force based on detected throttle opening, engine speed, and calculated speed changes, allowing for precise timing of driving force reduction during shift lever manipulation.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Measurement precision

If a contact switch is provided at the shift lever to detect manipulation position, then the driving force decreasing control can be started at the appropriate timing, but the degree of freedom of layout is limited and installation accuracy is difficult to ensure

Engineering Contradiction:
Improvedetection accuracy of shift lever manipulationVSAvoidlayout flexibility and installation complexity
Core Design Contradiction:
Measurement precisionVSDevice complexity

Solution Approach 1:

The patent replaces the mechanical contact switch system with an electronic sensor system. Specifically, it uses a lever position sensor that detects the manipulation position of the shift lever through non-contact means (such as magnetic or optical sensing), eliminating the need for physical contact switches and their associated installation challenges. This substitution maintains detection accuracy while significantly improving layout flexibility and reducing installation complexity.

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

Solution Approach 2:

The patent introduces an intermediary detection mechanism (lever position sensor) that indirectly detects the shift lever manipulation position without requiring direct contact. The sensor acts as an intermediary between the shift lever and the control system, translating physical position into electrical signals for the ECU to process, thereby avoiding the need for contact switches at the shift lever itself.

Inventive Principle:
Principle #24Intermediary (Mediator)

2Reliability

If a contact switch is installed at the shift lever, then the shift position can be detected, but the space required for switch installation limits design freedom

Engineering Contradiction:
Improvedetection reliability of shift positionVSAvoidinstallation space at shift lever
Core Design Contradiction:
ReliabilityVSArea of stationary object

Solution Approach 1:

The patent replaces contact switches with non-contact lever position sensors, eliminating the need for physical installation space at the shift lever. The sensor can be mounted elsewhere in the control system and detect lever position remotely through magnetic fields, optical signals, or other non-contact methods, thereby maintaining detection reliability while removing space constraints.

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

Solution Approach 2:

The patent transitions from a one-dimensional contact-based detection system to a multi-dimensional sensing approach. The lever position sensor can detect position in multiple dimensions (angular position, linear displacement) without requiring physical contact points, effectively utilizing spatial fields (magnetic, optical) rather than physical space, thereby eliminating installation area limitations.

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

Data Source

PatentUS8808040B2Outboard motor control apparatus
Publication Date: 2014.08.19 HONDA MOTOR CO LTD
  • US8808040B2 patent drawing
  • US8808040B2 patent drawing
  • US8808040B2 patent drawing

AI summary

In an apparatus for controlling operation of an outboard motor having a shift lever used to change a shift position between an in-gear position that enables driving force of an internal combustion engine to be transmitted to a propeller by engaging a clutch with one of a forward gear and a reverse gear and a neutral position that cuts off transmission of the driving force by disengaging the clutch from the forward or reverse gear, it is configured to detect a throttle opening of the engine; detect a speed of the engine; calculate a change amount of the detected engine speed; and conduct driving force decreasing control to decrease the driving force of the engine based on the detected throttle opening, the detected engine speed and the calculated engine speed change amount.