Outdoor Air Conditioner Unit with External Refrigerant Charging Access

Resolve Bottlenecks,
Find Innovative Solutions
Generate Solutions

Solution Overview

Problem

The installation and maintenance of outdoor air conditioner units are inefficient due to the need to disassemble large panels for system pressure detection, vacuuming, and refrigerant addition, which complicates the process and reduces efficiency.

Innovation Solution

An outdoor air conditioner unit design featuring a FREON charging nozzle with a connector assembly that allows for guiding the nozzle from inside to outside the housing without disassembling the panel, using a communication tube with a connector extending out of the housing, and a cover plate for protection, simplifying detection, installation, and maintenance.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Ease of operation

If the panel is disassembled for system pressure detection, vacuuming, or refrigerant addition, then these operations can be performed, but the operation process becomes complicated and efficiency is reduced

Engineering Contradiction:
Improveease of operationVSAvoidproductivity
Core Design Contradiction:
Ease of operationVSProductivity

Solution Approach 1:

The charging nozzle is extracted from the interior of the outdoor machine and extended to the exterior through the connector assembly. This allows the nozzle to be accessible from outside the housing, eliminating the need to disassemble the panel for charging operations while maintaining the sealed interior structure.

Inventive Principle:
Principle #2Taking out (Extraction)

Solution Approach 2:

The connector assembly acts as an intermediary structure that bridges the interior charging nozzle and the exterior environment. It provides a passage for the nozzle to extend through the housing wall, allowing external access to the charging function without compromising the panel's integrity or requiring its removal.

Inventive Principle:
Principle #24Intermediary (Mediator)

2Ease of repair

If the panel is disassembled for maintenance operations, then system pressure can be detected, but the large sized panel makes disassembly and reassembly time-consuming

Engineering Contradiction:
Improveease of repairVSAvoidloss of time
Core Design Contradiction:
Ease of repairVSLoss of time

Solution Approach 1:

The charging nozzle is extracted from the interior of the outdoor machine and extended to the exterior through the connector assembly. This allows the nozzle to be accessible from outside the housing, eliminating the need to disassemble the panel for charging operations while maintaining the sealed interior structure.

Inventive Principle:
Principle #2Taking out (Extraction)

Solution Approach 2:

The connector assembly is pre-installed on the housing during manufacturing, with the charging nozzle already positioned and connected internally. This preliminary setup ensures that the nozzle is ready for external access without requiring any disassembly of the panel during maintenance operations.

Inventive Principle:
Principle #10Preliminary action

Data Source

PatentUS11378285B2Outdoor unit for air conditioner and air conditioner
Publication Date: 2022.07.05 GD MIDEA HEATING & VENTILATING EQUIP CO LTD
  • US11378285B2 patent drawing
  • US11378285B2 patent drawing
  • US11378285B2 patent drawing

AI summary

An outdoor unit (100) for an air conditioner and the air conditioner are disclosed. The outdoor unit (100) for the air conditioner includes: a housing (1), a FREON charging nozzle (14), and a connector assembly. The FREON charging nozzle (14) is disposed in the housing (1); the connector assembly has a first end connected to the FREON charging nozzle (14) and a second end extending out of the housing (1).