Outdoor Cooking Station Insert Layout for Cool Storage Access

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Solution Overview

Problem

Outdoor cooking stations face challenges in managing food, cleanliness, and organization, particularly in keeping cooking items, beverages, and utensils organized and accessible during barbequing, which hampers the overall cooking experience.

Innovation Solution

A modular outdoor cooking station design featuring a main body with heating elements, storage spaces, and a removable insulated insert that includes a cubical structure with insulation and a water-impermeable internal surface, allowing for ice storage and beverage cooling, along with side shelves and hooks for utensil organization, and wheels for portability.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Ease of operation

If a barbeque grill is used for cooking, then food can be cooked by direct heat application, but organization and accessibility of cooking items, spices, and utensils becomes problematic

Engineering Contradiction:
Improveaccessibility of cooking itemsVSAvoidorganization of cooking station
Core Design Contradiction:
Ease of operationVSDevice complexity

Solution Approach 1:

The patent implements nested storage by placing drawer-type storage spaces within the lower portion of the main body, and further nesting removable insulated inserts within the drawers. This allows multiple levels of organization (drawers containing inserts containing items) to maximize space utilization and accessibility without significantly increasing overall device footprint.

Inventive Principle:
Principle #7Nested doll (Nesting)

Solution Approach 2:

The patent utilizes the vertical dimension by extending the frame structure downward to create a lower portion with storage spaces. This vertical expansion allows organization of cooking items below the cooking surface level, providing easy accessibility during cooking without occupying horizontal cooking space.

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

2Temperature

If beverages are kept cold during barbequing, then enjoyment is enhanced, but heat from the grill can interfere with cooling capabilities

Engineering Contradiction:
Improvebeverage coolingVSAvoidheat interference
Core Design Contradiction:
TemperatureVSObject-affected harmful factors

Solution Approach 1:

The patent introduces an insulated insert as an intermediary barrier between the heat source (grill) and the beverages stored in the lower portion. The insulation material (such as foam or air gaps) acts as a thermal mediator that blocks heat transfer from the upper cooking area to the lower storage area, allowing beverages to remain cold without active cooling.

Inventive Principle:
Principle #24Intermediary (Mediator)

Solution Approach 2:

The patent extracts the thermal environment of the storage area from the influence of the cooking area by using heat shields and insulation. This separation allows the lower portion to maintain a cool temperature independent of the high-heat cooking environment above, effectively removing the harmful thermal interaction.

Inventive Principle:
Principle #2Taking out (Extraction)

3Ease of operation

If storage spaces are positioned below the cooking surface, then organization is improved, but heat from heating elements can reach storage areas

Engineering Contradiction:
Improveorganization of storageVSAvoidheat exposure of storage
Core Design Contradiction:
Ease of operationVSTemperature

Solution Approach 1:

The patent positions heat shields as intermediary barriers between the heating elements and the lower storage spaces. These heat shields (made of reflective or insulating materials) intercept and block thermal radiation and convection from reaching the storage areas, protecting stored items from heat exposure while maintaining the beneficial vertical organization.

Inventive Principle:
Principle #24Intermediary (Mediator)

Solution Approach 2:

The patent segments the main body into distinct upper and lower portions with different thermal environments. The heat shield creates a thermal boundary that divides the high-heat cooking zone from the cool storage zone, allowing each segment to maintain its required temperature conditions independently.

Inventive Principle:
Principle #1Segmentation

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

Enhances the outdoor cooking experience by maintaining organization, accessibility, and cooling capabilities while preventing heat from reaching storage areas, thus improving efficiency and convenience during cooking.

Implementation Method 1

a heat shield extending horizontally to extend, and act as a separation, between the upper portion and the lower portion of the main body

Methodology Applied
Scientific EffectThermal insulation: Thermal Insulation

Implementation Method 2

The insulated insert extends with an outer wall and an inner wall with insulation material therebetween

Methodology Applied
Scientific EffectThermal insulation: Thermal Insulation

Data Source

PatentUS11202532B2Outdoor cooking station and system with removable insulated insert and and method thereof
Publication Date: 2021.12.21 NORTH ATLANTIC IMPORTS LLC
  • US11202532B2 patent drawing
  • US11202532B2 patent drawing
  • US11202532B2 patent drawing

AI summary

An outdoor cooking station with a main body extending to define an upper portion and a lower portion, the lower portion configured to receive an insulated insert. The upper portion including heating elements supported by frame components of the cooking station and one or more heat shields suspended below the heating elements acting as a barrier to substantially prevent heat from reaching the lower portion of the main body. The lower portion of the main body defining a first storage space and a second storage space, the second storage space positioned below the first storage space, the second storage space exhibiting a drawer structure. The insulated insert is sized and configured to be removably positioned within the second storage space, the insulated insert defining a cubical type external structure to define a hollow space therein, the hollow space accessible through a lid member of the insulated insert.