Outdoor Heat Exchanger Water Injection for Air Conditioner Efficiency

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Solution Overview

Problem

Air conditioners face reduced cooling and energy efficiency due to inadequate heat exchange capacity in outdoor units, leading to suboptimal performance.

Innovation Solution

An air conditioner system with an outdoor unit equipped with an injection device that injects water into the outdoor heat exchanger based on condenser operating frequency and fan RPM information, optimizing water injection to enhance heat exchange efficiency.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Productivity

If water injection is applied to outdoor heat exchanger, then heat exchange efficiency is improved, but device complexity increases

Engineering Contradiction:
Improveheat exchange efficiencyVSAvoiddevice complexity
Core Design Contradiction:
ProductivityVSDevice complexity

Solution Approach 1:

An injection device is introduced as an intermediary component that sprays water onto the outdoor heat exchanger surface. This mediator enhances heat exchange efficiency by facilitating evaporative cooling without requiring fundamental changes to the heat exchanger structure itself, thus improving productivity while adding only a relatively simple auxiliary device.

Inventive Principle:
Principle #24Intermediary (Mediator)

Solution Approach 2:

The system changes the physical state and parameters of the heat exchanger surface by introducing water spray. The water injection alters the thermal parameters of the heat exchanger surface, enabling evaporative heat transfer that significantly improves heat exchange efficiency. The controller adjusts water injection based on operational parameters to optimize the effect.

Inventive Principle:
Principle #35Parameter changes

2Loss of energy

If dynamic water injection control is implemented, then energy consumption is reduced, but device complexity increases

Engineering Contradiction:
Improveenergy consumptionVSAvoiddevice complexity
Core Design Contradiction:
Loss of energyVSDevice complexity

Solution Approach 1:

The controller receives feedback signals from sensors that monitor operational parameters such as condenser temperature, ambient temperature, and humidity. Based on this feedback, the controller dynamically adjusts the water injection amount and timing, ensuring optimal energy efficiency. The feedback mechanism enables the system to adapt to changing conditions and minimize energy consumption without requiring overly complex manual intervention.

Inventive Principle:
Principle #23Feedback

Solution Approach 2:

The water injection system transitions from a static, fixed-rate injection to a dynamic control system that continuously adjusts injection parameters based on real-time operational conditions. The controller modulates the water injection rate according to varying load conditions, ambient temperature, and humidity, optimizing energy efficiency across different operating scenarios while maintaining manageable system complexity.

Inventive Principle:
Principle #15Dynamics

3Productivity

If water injection amount is increased, then heat exchange efficiency is improved, but energy consumption increases

Engineering Contradiction:
Improveheat exchange efficiencyVSAvoidenergy consumption
Core Design Contradiction:
ProductivityVSUse of energy by moving object

Solution Approach 1:

The system applies partial water injection rather than excessive injection. The controller precisely controls the water injection amount to be just sufficient for enhancing heat exchange efficiency under current operating conditions. By avoiding excessive water injection, the system prevents unnecessary energy consumption associated with pumping and evaporating excess water, while still achieving the desired heat exchange improvement through optimized partial injection.

Inventive Principle:
Principle #16Partial or excessive action

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The solution improves heat exchange efficiency and reduces energy consumption by dynamically adjusting water injection according to the outdoor unit's operational state, thereby enhancing the overall performance of the air conditioner.

Implementation Method 1

The air cooling method facilitates thermal convection and radiation from the heat exchanger... The injection device which injects water to the outdoor unit... control a water injection operation of the nozzle to inject water to the outdoor heat exchanger

Methodology Applied
Scientific EffectEvaporation: Evaporation

Implementation Method 2

The outdoor unit of the air conditioner uses an air cooling method that uses wind generated from a fan to decrease a temperature of a heat exchanger of the outdoor unit. The air cooling method facilitates thermal convection and radiation from the heat exchanger.

Methodology Applied
Scientific EffectThermal convection: Convection

Implementation Method 3

The air cooling method facilitates thermal convection and radiation from the heat exchanger.

Methodology Applied
Scientific EffectThermal radiation: Thermal Radiation

Data Source

PatentUS20240068678A1Method and apparatus for improving thermal efficiency of air conditioner
Publication Date: 2024.02.29 SAMSUNG ELECTRONICS CO LTD
  • US20240068678A1 patent drawing
  • US20240068678A1 patent drawing
  • US20240068678A1 patent drawing

AI summary

Provided is an air conditioner comprising an outdoor unit comprising an outdoor heat exchanger; and an injection device configured to inject water to the outdoor unit, the injection device including a water tank configured to store water; a nozzle configured to inject the water to the outdoor heat exchanger; a communication interface; a memory storing at least one instruction; and at least one processor configured to: obtain state information of the outdoor unit, wherein the obtained state information includes at least one of condenser operating frequency information or fan revolution per minute information of the outdoor unit, and control a water injection operation of the nozzle to inject water to the outdoor heat exchanger, in accordance with the at least one of the condenser operating frequency information or the fan revolution per minute (RPM) information of the outdoor unit included in the obtained state information.