Method for detecting the assembly location of an external temperature sensor of a heating system

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Solution Overview

Problem

Outside temperature sensors in heating systems are often incorrectly positioned, leading to inaccurate temperature readings due to solar radiation, resulting in inadequate heating output as the system adjusts based on incorrect temperature measurements.

Innovation Solution

A method that connects the heating system's control to both an outside temperature sensor and a weather detection service to detect solar exposure by analyzing temperature differences between the sensor and weather station data, issuing warnings and correcting heating output accordingly.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Ease of operation

If the outdoor temperature sensor is mounted on the wall closest to the heating unit for ease of installation, then the ease of operation is improved, but the measurement precision deteriorates due to solar radiation exposure

Engineering Contradiction:
Improveease of installationVSAvoidtemperature reading accuracy
Core Design Contradiction:
Ease of operationVSMeasurement precision

Solution Approach 1:

The system continuously monitors the temperature sensor readings and compares them against expected outdoor temperature ranges. When the sensor detects temperatures that are implausibly high (indicating solar radiation exposure), the system generates feedback signals to alert the user and automatically adjusts or disables the heating control based on these erroneous readings, preventing inadequate heating output.

Inventive Principle:
Principle #23Feedback

Solution Approach 2:

The patent introduces an intermediary evaluation mechanism that acts as a mediator between the temperature sensor and the heating control. This intermediary layer checks the plausibility of sensor readings by comparing them with weather forecast data and historical temperature patterns, and only accepts readings that pass this validation, thereby filtering out solar radiation interference while maintaining the simple wall-mounted installation.

Inventive Principle:
Principle #24Intermediary (Mediator)

2Measurement precision

If the outdoor temperature sensor is mounted on the north-facing wall to eliminate solar radiation influence for measurement precision, then the measurement precision is improved, but the ease of operation worsens due to more difficult installation

Engineering Contradiction:
Improvetemperature reading accuracyVSAvoidease of installation
Core Design Contradiction:
Measurement precisionVSEase of operation

Solution Approach 1:

The system performs self-diagnosis by automatically detecting whether the sensor is exposed to solar radiation through plausibility checks of the temperature readings. When solar exposure is detected, the system self-corrects by adjusting the heating control or alerting the user, eliminating the need for precise manual installation on north-facing walls while maintaining accurate temperature-based heating control.

Inventive Principle:
Principle #25Self-service

3Speed

If the heating system adjusts the heating curve based on incorrect temperature measurements from solar-exposed sensors, then the response speed is improved, but the reliability deteriorates due to insufficient heating output

Engineering Contradiction:
Improveheating response speedVSAvoidheating output adequacy
Core Design Contradiction:
SpeedVSReliability

Solution Approach 1:

The system performs preliminary plausibility checks on temperature sensor readings before using them to adjust the heating curve. By pre-validating the readings against weather forecast data and expected temperature ranges, the system prevents incorrect solar-radiation-induced adjustments from being applied, thereby maintaining both rapid response to legitimate temperature changes and reliable heating output.

Inventive Principle:
Principle #10Preliminary action

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

Accurately identifies and corrects for solar exposure of the temperature sensor, ensuring appropriate heating output by adjusting the heating curve based on weather data and sensor readings, thereby maintaining optimal building temperature.

Implementation Method 1

solar radiation can generate a reading that is significantly higher than the outside air temperature

Methodology Applied
Scientific EffectSolar radiation: Radiation

Data Source

PatentEP3564591B1Method for detecting the assembly location of an external temperature sensor of a heating system
Publication Date: 2023.06.07 VAILLANT GMBH(DE)
  • EP3564591B1 patent drawingFigure 1

AI summary

In a method for detecting the position of an outdoor temperature sensor in a heating system, including control and compensation for mispositioning, a weather service is integrated with the heating system's control unit. The control unit records and compares the temperature profiles of the outdoor temperature sensor and the weather service. Correction data is derived from this comparison, and the heating system is controlled based on the weather service data, which is adjusted accordingly. Furthermore, if the temperature difference between the outdoor temperature sensor and the weather service during the day exceeds the temperature difference between the outdoor temperature sensor and the weather service at night by at least a predefined threshold, a positioning warning message is issued.