Outdoor Unit Refrigerant Component Latching for Vibration Suppression

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Solution Overview

Problem

Existing outdoor air-conditioning units face challenges in suppressing vibrations within the machine chamber, which necessitates increased size due to clearance requirements, affecting performance and assembly complexity, especially in multi-type units with numerous pipe connections.

Innovation Solution

The implementation of an elastic tab and catching portion mechanism between refrigerant-circuit components in the machine chamber allows for close contact and vibration suppression, eliminating the need for clearance and enabling a reduced machine chamber size while increasing the air-sending-device chamber size, thereby enhancing heat-exchangeability.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If clearance is provided between refrigerant-circuit components to prevent interference due to vibrations, then reliability is improved, but the volume of the machine chamber increases

Engineering Contradiction:
Improveprevention of interference among componentsVSAvoidsize of machine chamber
Core Design Contradiction:
ReliabilityVSVolume of stationary object

Solution Approach 1:

The patent applies beforehand cushioning by introducing a vibration damping member between the compressor and the bottom plate of the machine chamber. This member is provided in advance to absorb and attenuate vibrations before they can cause interference among refrigerant-circuit components, thereby maintaining component reliability without requiring additional clearance space.

Inventive Principle:
Principle #11Beforehand cushioning (Prior cushioning)

2Volume of stationary object

If the size of the machine chamber is reduced, then the area for the air-sending-device chamber is increased and heat-exchangeability is improved, but vibrations from the compressor interfere with refrigerant-circuit components

Engineering Contradiction:
Improvesize of machine chamberVSAvoidvibrations affecting components
Core Design Contradiction:
Volume of stationary objectVSObject-affected harmful factors

Solution Approach 1:

The vibration damping member is installed beforehand between the compressor and the machine chamber bottom plate to cushion vibrations before they propagate to refrigerant-circuit components. This allows the machine chamber to be compact without suffering from vibration-induced interference among components.

Inventive Principle:
Principle #11Beforehand cushioning (Prior cushioning)

Solution Approach 2:

The vibration damping member acts as an intermediary element between the compressor (vibration source) and the refrigerant-circuit components. It mediates the vibration transmission by absorbing and attenuating vibrational energy, thereby protecting the components from harmful vibrations while allowing close spacing.

Inventive Principle:
Principle #24Intermediary (Mediator)

3Adaptability or versatility

If multiple ports are provided for connecting pipes to multiple indoor units, then adaptability is improved, but the device complexity and assembly difficulty increase

Engineering Contradiction:
Improveconnectability to multiple indoor unitsVSAvoidnumber of pipe connection ports
Core Design Contradiction:
Adaptability or versatilityVSDevice complexity

Solution Approach 1:

The outdoor unit is designed with multiple pipe connection ports that can universally connect to different types of indoor units. Each port is configured to handle refrigerant pipe connections in a standardized manner, allowing the same outdoor unit to serve multiple indoor units with different functions or capacities, thereby achieving multi-functionality.

Inventive Principle:
Principle #6Universality (Multi-functionality)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This solution effectively reduces vibrations within the machine chamber, allowing for a smaller machine chamber and a larger air-sending-device chamber, improving heat-exchange performance and simplifying assembly by eliminating unnecessary clearance and facilitating the connection of components.

Implementation Method 1

One of the refrigerant-circuit components is provided with an elastic tab while an other refrigerant-circuit component is provided with a catching portion that is engageable with the elastic tab

Methodology Applied
Scientific EffectElasticity: Elasticity

Data Source

PatentUS9964342B2Outdoor unit for air-conditioning apparatus
Publication Date: 2018.05.08 MITSUBISHI ELECTRIC CORP
  • US9964342B2 patent drawing
  • US9964342B2 patent drawing
  • US9964342B2 patent drawing

AI summary

An outdoor unit for an air-conditioning apparatus includes a machine chamber in which a compressor serving as a vibration source and at least two refrigerant-circuit components and are provided. One of the refrigerant-circuit components and is provided with an elastic tab while an other refrigerant-circuit component or is provided with a catching portion that is engageable with the elastic tab. The refrigerant-circuit components and are brought into close contact with each other by the elastic tab and the catching portion.