Outer Positive Electrode Coating for Higher-Density Lithium Batteries

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Solution Overview

Problem

The use of a positive electrode with a high-capacity non-reversible additive, such as Li2O2, in secondary lithium batteries leads to a decrease in energy density due to the formation of voids and a reduction in positive electrode density after the first charge.

Innovation Solution

An electrode assembly is configured with a non-reversible material coating layer, including lithium oxide, on the outermost surface of the positive electrodes, instead of a positive active material layer, to enhance charging/discharging efficiency and maintain energy density.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Productivity

If a positive electrode with high-capacity non-reversible additive (Li2O2) is used to increase energy density, then the charging/discharging efficiency is improved, but voids form and positive electrode density decreases after first charge

Engineering Contradiction:
Improvecharging/discharging efficiencyVSAvoidpositive electrode density stability
Core Design Contradiction:
ProductivityVSReliability

Solution Approach 1:

The positive electrode is segmented into two distinct layers: a bulk layer containing the non-reversible additive (Li2O2) for high capacity, and a surface layer without the additive to maintain structural integrity. This segmentation allows the electrode to achieve high charging/discharging efficiency while preventing void formation and density degradation after first charge.

Inventive Principle:
Principle #1Segmentation

2Quantity of substance

If non-reversible material coating layer is applied on outermost surface instead of positive active material layer, then energy density is increased, but electrode structure complexity increases

Engineering Contradiction:
Improveenergy densityVSAvoidelectrode structure
Core Design Contradiction:
Quantity of substanceVSDevice complexity

Solution Approach 1:

The non-reversible material (Li2O2) is extracted from the bulk positive active material layer and relocated to form a separate coating layer on the outermost surface of the positive electrode. This extraction increases energy density by concentrating the high-capacity material at the surface while simplifying the overall electrode structure compared to a fully mixed composition.

Inventive Principle:
Principle #2Taking out (Extraction)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This configuration increases the energy density of the battery by preventing the degradation of the positive electrode density and maintaining high charging/discharging efficiency, even after the first charge.

Implementation Method 1

as Li2O2 is decomposed to discharge oxygen gas through first charging

Methodology Applied
Scientific EffectDecomposition: Decomposition (biological)

Data Source

PatentUS12224444B2Electrode assembly and secondary lithium battery including the same
Publication Date: 2025.02.11 LG ENERGY SOLUTION LTD
  • US12224444B2 patent drawing
  • US12224444B2 patent drawing
  • US12224444B2 patent drawing

AI summary

Disclosed are an electrode assembly, and a secondary lithium battery including the same. The electrode assembly is configured by alternately stacking two or more positive electrodes and one or more negative electrodes using a separator as a boundary therebetween, outermost positive electrodes are positioned on outermost opposite surfaces of the electrode assembly, respectively, each of the outermost positive electrodes includes a positive electrode current collector, a positive active material layer formed on one surface of the positive electrode current collector, and a non-reversible material coating layer formed on the other surface of the positive electrode current collector and including lithium oxide, and the non-reversible material coating layer is positioned on an outermost surface of the electrode assembly.