Thrust Recovery Outflow Valve Ram Air Integration

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Solution Overview

Problem

Existing aircraft cabin pressure control systems (CPCSs) have components like emergency ram air inlet valves that are not used for most flight conditions, increasing aircraft weight and cost due to their unnecessary presence.

Innovation Solution

Incorporating the functionality of ram air inlet valves into the CPCS thrust recovery outflow valve, which includes a valve frame, first and second valve doors, and a flap, allowing for rotational positions to control air transfer between the cabin and atmosphere, with the flap moving to inhibit flow when necessary.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If separate emergency ram air inlet valves and actuators are included in the CPCS, then the system can provide backup ventilation in case of pressurized air flow loss, but the aircraft weight and cost increase unnecessarily for most flight conditions

Engineering Contradiction:
Improvebackup ventilation capabilityVSAvoidaircraft weight
Core Design Contradiction:
ReliabilityVSWeight of moving object

Solution Approach 1:

The patent combines the emergency ram air inlet valve functionality with the existing thrust recovery outflow valve structure. The outflow valve is modified to include a flap that can be positioned to allow ram air entry, eliminating the need for separate emergency inlet valves and reducing overall system weight while maintaining backup ventilation capability

Inventive Principle:
Principle #5Merging (Combining)

Solution Approach 2:

The thrust recovery outflow valve is designed to perform multiple functions: normal thrust recovery during cruise, cabin pressure control, and emergency ram air inlet operation. By making the outflow valve universal, the patent eliminates redundant components and reduces aircraft weight while maintaining all necessary functions

Inventive Principle:
Principle #6Universality (Multi-functionality)

2Reliability

If separate emergency ram air inlet valves and actuators are included in the CPCS, then the system can provide backup ventilation in case of pressurized air flow loss, but the system cost increases unnecessarily for most flight conditions

Engineering Contradiction:
Improvebackup ventilation capabilityVSAvoidsystem cost
Core Design Contradiction:
ReliabilityVSEase of manufacture

Solution Approach 1:

The patent combines the emergency ram air inlet valve functionality with the existing thrust recovery outflow valve structure. The outflow valve is modified to include a flap that can be positioned to allow ram air entry, eliminating the need for separate emergency inlet valves and reducing overall system weight while maintaining backup ventilation capability

Inventive Principle:
Principle #5Merging (Combining)

Solution Approach 2:

The thrust recovery outflow valve is designed to perform multiple functions: normal thrust recovery during cruise, cabin pressure control, and emergency ram air inlet operation. By making the outflow valve universal, the patent eliminates redundant components and reduces aircraft weight while maintaining all necessary functions

Inventive Principle:
Principle #6Universality (Multi-functionality)

3Power

If the outflow valve uses two valve doors with multiple actuation linkages to maximize thrust recovery, then thrust production is optimized, but the device complexity increases

Engineering Contradiction:
Improvethrust productionVSAvoidvalve mechanism complexity
Core Design Contradiction:
PowerVSDevice complexity

Solution Approach 1:

The valve system is divided into two independent valve doors (first and second) that can be controlled separately. This segmentation allows each door to be optimized for specific functions: the first door for thrust recovery and the second door for sealing and ram air recovery, simplifying the overall control logic while maintaining thrust optimization

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The valve doors are designed with rotational movement capability and independent actuation, allowing dynamic positioning for different flight conditions. The first valve door can rotate to optimize thrust recovery, while the second valve door can independently seal or open for emergency ram air recovery, providing flexibility without increasing mechanical complexity

Inventive Principle:
Principle #15Dynamics

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This integration reduces unnecessary weight and cost by enabling the ram air recovery function within the existing thrust recovery outflow valve, optimizing aircraft performance and reducing drag during normal flight conditions.

Implementation Method 1

the flap is configured to move from the stowed position to the deployed position when the first valve door is rotated to a first predetermined open position

Methodology Applied
Scientific EffectFluid flow blocking:

Implementation Method 2

the first valve door is rotationally mounted on the valve frame and is rotatable between a first door closed position and a plurality of first door open positions. The second valve door is rotationally mounted on the valve frame and is rotatable, independent of the first valve door, between a second door closed position and a plurality of second door open positions

Methodology Applied
Scientific EffectFluid flow control:

Implementation Method 3

when pressurized air is exhausted from the cabin, the exhausted air may provide additional forward thrust to the aircraft

Methodology Applied
Scientific EffectThrust generation: Reaction (physics)

Implementation Method 4

the valve doors are shaped and sealed so that air flow is directed between the doors during flight

Methodology Applied
Scientific EffectDrag reduction: Drag

Data Source

PatentUS9475584B2Cabin pressure control system thrust recovery outflow valve and method that enable ram air recovery
Publication Date: 2016.10.25 HONEYWELL INTERNATIONAL INC
  • US9475584B2 patent drawing
  • US9475584B2 patent drawing
  • US9475584B2 patent drawing

AI summary

A thrust recovery outflow valve and method for controlling the transfer of air between a cabin in an aircraft and atmosphere outside of the aircraft are provided. An outflow valve is mounted on the aircraft that includes a valve frame, a first valve door, and a second valve door. The first valve door is rotated to a first predetermined open position while the second valve door is in the second door closed position to thereby open first and second flow passages that place the aircraft cabin in fluid communication with the atmosphere. When the first valve door is at a first predetermined open position, a flap is rotated, relative to the first valve door, to at least partially cover the second flow passage and thereby at least inhibit flow through the second flow passage.