Outlet Cover System with Rotating Anchor Lock

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Solution Overview

Problem

Existing outlet cover systems fail to provide effective protection for electrical devices exposed to weather conditions and do not offer secure access configurations.

Innovation Solution

The outlet cover system comprises a base, an adapter plate, and a coupling system with a unique locking mechanism using a follower post, receiver post, and anchor system, allowing the cover to rotate between open and closed positions while ensuring secure attachment and protection from the elements.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If a traditional outlet cover system is used, then the structure is simple, but it fails to provide effective protection for electrical devices exposed to weather conditions and does not offer secure access configurations

Engineering Contradiction:
Improveprotection effectivenessVSAvoidsystem complexity
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The outlet cover system is divided into multiple functional components: a base structure, a removable cover, an adapter plate with opening, and a coupling system with locking mechanism. This segmentation allows each component to perform its specific function effectively while providing comprehensive protection when assembled together.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The adapter plate is nested within the base structure, and the coupling system components (follower post, receiver post, anchor) are nested within each other to form a compact integrated assembly. This nesting approach maintains protection effectiveness while managing system complexity through space-efficient design.

Inventive Principle:
Principle #7Nested doll (Nesting)

2Reliability

If a secure locking mechanism is implemented, then unauthorized access is prevented, but the complexity of the coupling system increases

Engineering Contradiction:
Improveaccess securityVSAvoidcoupling system complexity
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The anchor is pre-installed in the base structure, and the receiver post is pre-formed with the receptacle. When the cover is installed, the follower post automatically engages with the anchor through the receptacle, creating the locked position without requiring additional assembly steps. This preliminary preparation reduces the perceived complexity during installation.

Inventive Principle:
Principle #10Preliminary action

Solution Approach 2:

The coupling system is designed to self-lock automatically when the cover is properly installed. The follower post naturally engages with the anchor through the receiver post's receptacle, creating a secure locked position without requiring external tools or additional fastening operations. The system serves itself to achieve the secure configuration.

Inventive Principle:
Principle #25Self-service

3Ease of operation

If the cover can rotate between open and closed positions, then ease of operation is improved, but the risk of unauthorized access or tool entry increases

Engineering Contradiction:
Improvecover operationVSAvoidaccess control
Core Design Contradiction:
Ease of operationVSReliability

Solution Approach 1:

The coupling system provides dynamic positioning capability, allowing the cover to rotate between a closed position (for protection), an open position (for access), and a locked intermediate position (for security). The follower post can engage with the anchor at different angles, enabling controlled movement while maintaining security when locked.

Inventive Principle:
Principle #15Dynamics

Solution Approach 2:

The locked position of the follower post in the receiver post's receptacle creates a preliminary barrier that prevents unauthorized rotation or tool entry. The mechanical engagement requires sufficient force and proper alignment to disengage, providing preliminary protection against casual or unauthorized access attempts before the cover can be opened.

Inventive Principle:
Principle #9Preliminary anti-action

Data Source

PatentUS9800033B1Outlet cover system with fixed anchor
Publication Date: 2017.10.24 SUPERFLEX LTD
  • US9800033B1 patent drawing
  • US9800033B1 patent drawing
  • US9800033B1 patent drawing

AI summary

Technologies are described for an outlet cover system. The systems may include a cover, base and coupling system. The base and cover of the outlet cover system may be joined using the coupling system. The coupling system may include a bottom half and a top half. The bottom half and top half may be joined using an anchor. The anchor may include an anchor head, anchor shaft and anchor lid. The anchor head includes flares which can compress and expand to prevent its removal from the coupling system. The joining of the bottom and top half of the coupling system allows the outlet cover system to move between open and closed positions.