Output Buffer Feedback Circuit for Line-Fault Detection

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Solution Overview

Problem

Industrial process control and automation systems face challenges in buffering digital outputs without disabling line-fault detection features, particularly due to high current requirements from field loads which often necessitate a buffer that compromises line monitoring capabilities.

Innovation Solution

An electronic circuit that feeds a status signal indicative of the field load state back into the digital output, allowing for line-fault detection by using relays, resistors, diodes, and field state analyzers to maintain monitoring features even when buffering digital outputs.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Power

If a buffer is used to drive high current field loads, then the driving capability is improved, but the line monitoring features are disabled

Engineering Contradiction:
Improveoutput drive capabilityVSAvoidline monitoring capability
Core Design Contradiction:
PowerVSReliability

Solution Approach 1:

A buffer circuit is introduced as an intermediary component between the digital output and the field load. The buffer has its own monitoring circuit that detects field faults and communicates them back to the controller through a feedback connection, allowing the controller to maintain line monitoring capability while the buffer provides the necessary current amplification for high-power field loads

Inventive Principle:
Principle #24Intermediary (Mediator)

Solution Approach 2:

The buffer includes a feedback mechanism that monitors the field load conditions and communicates status information back to the controller. This feedback path allows the controller to detect lead-breakage and short-circuit conditions in the field wiring and load, maintaining reliability and line monitoring capability even when using a buffer for high current applications

Inventive Principle:
Principle #23Feedback

Data Source

PatentUS10236885B1Digital output buffer with field status feedback
Publication Date: 2019.03.19 HONEYWELL INTERNATIONAL INC
  • US10236885B1 patent drawing
  • US10236885B1 patent drawing

AI summary

An output buffer apparatus that includes an electronic circuit composed of a buffer that electronically feeds an electronic status signal behind the buffer and into a digital output that drives the buffer. The electronic status signal provides a status signal indicative of the state of the field load in electrical communication with the electronic circuit. The digital output is buffered without losing the line-fault detection feature associated with that digital output. The disclosed output buffer apparatus can be implemented in the context of industrial control and automation systems.