Outside air handling unit

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Solution Overview

Problem

Existing building systems require separate compressor-based refrigerant systems for outside air handling, which is costly and inefficient, especially when combined with liquid-based heating and cooling systems, as they often need to handle both heating and cooling loads simultaneously.

Innovation Solution

An outside air handling unit that draws liquid from the building's primary riser system, using a liquid supply line connected to a chilled supply line, with a first coil for pre-cooling and a second coil for further conditioning, along with a liquid cooled condenser and a bypass circuit, eliminating the need for a separate compressor system.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Adaptability or versatility

If a compressor-based refrigerant system is used for outside air handling, then outside air can be conditioned, but system cost and complexity increase

Engineering Contradiction:
Improveoutside air conditioning capabilityVSAvoidsystem complexity
Core Design Contradiction:
Adaptability or versatilityVSDevice complexity

Solution Approach 1:

The patent combines the outside air handling function with the existing liquid-based heating and cooling system by integrating a heat exchanger that uses the building's chilled water and hot water loops. This eliminates the need for a separate compressor-based refrigerant system while maintaining the capability to condition outside air for ventilation.

Inventive Principle:
Principle #5Merging (Combining)

Solution Approach 2:

The liquid-based heat exchanger system serves multiple functions: it provides cooling through the chilled water loop, heating through the hot water loop, and outside air conditioning. This multi-functionality reduces overall system complexity by eliminating dedicated equipment for each function.

Inventive Principle:
Principle #6Universality (Multi-functionality)

2Adaptability or versatility

If a separate compressor system is installed for outside air handling, then outside air conditioning is achieved, but installation cost increases

Engineering Contradiction:
Improveoutside air conditioning capabilityVSAvoidinstallation cost
Core Design Contradiction:
Adaptability or versatilityVSEase of manufacture

Solution Approach 1:

The patent merges the outside air handling function with the existing liquid-based heating and cooling infrastructure. By utilizing already-installed chilled water and hot water pipes, the system avoids the high installation costs associated with adding a separate compressor-based refrigerant system.

Inventive Principle:
Principle #5Merging (Combining)

Solution Approach 2:

The system uses the building's existing liquid-based heating and cooling infrastructure to provide outside air conditioning. The chilled water and hot water loops serve the dual purpose of their original function and outside air conditioning, eliminating the need for additional expensive equipment installation.

Inventive Principle:
Principle #25Self-service

3Adaptability or versatility

If a compressor-based refrigerant system is used, then outside air can be cooled, but energy efficiency decreases

Engineering Contradiction:
Improveoutside air cooling capabilityVSAvoidenergy efficiency
Core Design Contradiction:
Adaptability or versatilityVSUse of energy by moving object

Solution Approach 1:

The liquid-based heat exchanger system efficiently handles outside air cooling by utilizing the building's existing chilled water loop, which is already optimized for heat transfer. This approach is more energy-efficient than adding a separate compressor-based system, as it avoids the high energy consumption of compression and refrigerant circulation.

Inventive Principle:
Principle #6Universality (Multi-functionality)

Solution Approach 2:

The patent replaces the mechanical compression-based refrigerant system with a liquid-based heat exchange system. This substitution eliminates the energy-intensive compression process while achieving the same cooling effect through efficient heat transfer using the building's existing chilled water infrastructure.

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This solution reduces the need for a separate compressor system, lowers installation costs, and improves efficiency by using the liquid-based system to condition outside air effectively for both heating and cooling, while minimizing the load on the compressor and extending its lifespan.

Implementation Method 1

a first coil is provided to pre-cool the outside air entering the outside air handling unit

Methodology Applied
Scientific EffectHeat transfer: Heat Exchanger

Implementation Method 2

a second coil is provided to further condition the outside air after the outside air encounters the first coil

Methodology Applied
Scientific EffectHeat transfer: Heat Exchanger

Implementation Method 3

a liquid cooled condenser is provided, the liquid cooled condenser receives the liquid from the first coil

Methodology Applied
Scientific EffectHeat transfer: Heat Exchanger

Data Source

PatentUS11118799B2Outside air handling unit
Publication Date: 2021.09.14 JOHNSON CONTROLS TYCO IP HLDG LLP
  • US11118799B2 patent drawing
  • US11118799B2 patent drawing
  • US11118799B2 patent drawing

AI summary

An outside air handling unit and method for delivering conditioned air to individual heating/cooling zones of a building regardless of whether heating/cooling in needed. The outside air handling unit includes a liquid supply line which is connected to and draws liquid from a chilled supply line of the building.