Outsole Optoelectronic Shear Sensor for Biaxial GRF Measurement

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Solution Overview

Problem

Conventional methods for measuring 3D ground reaction forces (GRFs) in unconstrained environments are expensive and bulky, and accurately measuring anteroposterior and mediolateral GRFs in real-life conditions remains challenging, especially with existing wearable sensors.

Innovation Solution

An outsole-embedded optoelectronic sensor using LED and PD pairs with movable curtains to measure biaxial GRFs, which are less affected by electromagnetic interference and can be retrofitted into existing footwear, providing real-time feedback for injury prevention and closed-loop control of robotic prostheses.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Measurement precision

If conventional force plates or instrumented treadmills with strain gauges are used to measure 3D GRFs, then measurement precision is improved, but device complexity and portability are worsened

Engineering Contradiction:
Improve3D ground reaction force measurement accuracyVSAvoidspecialized device bulkiness
Core Design Contradiction:
Measurement precisionVSDevice complexity

Solution Approach 1:

The patent replaces traditional mechanical strain gauge systems with an optoelectronic sensing system. Light-emitting diodes (LEDs) and photodiodes are used to detect shear forces through optical means, eliminating the need for bulky mechanical force plates and instrumented treadmills while maintaining measurement capability in unconstrained environments

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

Solution Approach 2:

The patent changes the measurement parameter from electrical resistance (strain gauges) to optical properties (light emission and detection). By using LEDs that emit light and photodiodes that detect light intensity changes caused by shear-induced misalignment, the system achieves force measurement without mechanical contact, enabling portable application

Inventive Principle:
Principle #35Parameter changes

2Device complexity

If pressure-sensitive instrumented footwear is used to estimate vertical GRF, then portability is improved, but measurement precision for anteroposterior and mediolateral forces is worsened

Engineering Contradiction:
Improvefootwear portabilityVSAvoidanteroposterior and mediolateral force measurement accuracy
Core Design Contradiction:
Device complexityVSMeasurement precision

Solution Approach 1:

The patent divides the measurement function into multiple independent sensor units distributed across the footwear. Each sensor unit contains LEDs and photodiodes oriented in different directions, allowing separate measurement of anteroposterior and mediolateral shear forces while maintaining the portable footwear structure

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The patent transitions from measuring only vertical forces (single dimension) to measuring shear forces in multiple directions (multiple dimensions). By orienting sensor units to detect light misalignment caused by shear forces, the system captures anteroposterior and mediolateral components that were previously inaccessible in wearable applications

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

3Device complexity

If optoelectronic sensors are embedded in the outsole, then device complexity is reduced, but measurement precision may be affected by environmental factors

Engineering Contradiction:
Improvesensor integration simplicityVSAvoidmeasurement accuracy in operational environments
Core Design Contradiction:
Device complexityVSMeasurement precision

Solution Approach 1:

The patent uses the optical interaction between LEDs and photodiodes as an intermediary mechanism to measure shear forces. The light path acts as a mediator that translates mechanical shear displacement into optical intensity changes, providing a robust measurement method that is less susceptible to electromagnetic interference and environmental factors in operational environments

Inventive Principle:
Principle #24Intermediary (Mediator)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The sensor accurately measures GRFs without altering the wearer's gait, enabling real-time injury prevention and improved control of robotic exoskeletons, with minimal weight and no external mounting issues.

Implementation Method 1

a first light source (e.g., a light emitting diode) and a first light receiver (e.g., a photodiode) for receiving light emitted from the first light source

Methodology Applied
Scientific EffectLight emitting diode: Light Emitting Diode

Implementation Method 2

a first light receiver (e.g., a photodiode) for receiving light emitted from the first light source

Methodology Applied
Scientific EffectPhotoelectric effect: Photoelectric Effect

Data Source

PatentUS12631535B2Outsole-embedded optoelectronic sensor to measure shear ground reaction forces during locomotion
Publication Date: 2026.05.19 STEVENS INSTITUTE OF TECHNOLOGY
  • US12631535B2 patent drawing
  • US12631535B2 patent drawing
  • US12631535B2 patent drawing

AI summary

A sensor apparatus for footwear includes at least one pair of light sources and at least one pair of light receivers, each light receiver being positioned and configured to receive light emitted from a respective one of the light sources. A pair of movable curtains functions to adjust the amount of light received by the pair of light receivers. The curtains are movable conjointly such that the amount of light received by one of the light receivers is inversely proportional to the amount of light received by the other light receiver. (FIG. 1B).