Oven Cavity Cleaning Modes With Staged Heating and Enamel Coating

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Solution Overview

Problem

Cooking appliances face challenges in efficiently cleaning leftover food residue from their inner surfaces, requiring effective cleaning modes and materials to facilitate easy removal of adhered food particles.

Innovation Solution

A cooking appliance with a heat source and control unit that allows selection of cleaning modes, combined with a porcelain enamel coating containing a phosphate-based ingredient, which enhances cleaning performance by maintaining optimal temperature and soaking times for effective residue removal.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If a heat source is used to clean the cavity, then cleaning effectiveness is improved, but energy consumption increases

Engineering Contradiction:
Improvecleaning effectivenessVSAvoidenergy consumption
Core Design Contradiction:
ReliabilityVSUse of energy by moving object

Solution Approach 1:

The cleaning process uses periodic heating cycles with multiple temperature stages rather than continuous high-temperature heating. The control unit alternates between heating phases and soaking phases, reducing overall energy consumption while maintaining effective cleaning through repeated thermal cycles that progressively loosen food residue.

Inventive Principle:
Principle #19Periodic action

Solution Approach 2:

The system dynamically adjusts heating parameters including temperature levels and duration based on the selected cleaning mode (quick clean, normal clean, heavy duty). By varying these parameters rather than using constant high power, the system achieves effective cleaning at lower overall energy consumption.

Inventive Principle:
Principle #35Parameter changes

2Adaptability or versatility

If multiple cleaning modes are provided, then adaptability is improved, but device complexity increases

Engineering Contradiction:
Improvecleaning mode selectionVSAvoidcontrol system complexity
Core Design Contradiction:
Adaptability or versatilityVSDevice complexity

Solution Approach 1:

The control unit uses a single heating element that performs multiple cleaning functions across different modes rather than requiring separate heating systems for each mode. The same heat source is universally applied with varying parameters (temperature, duration, cycle patterns) to handle light cleaning, normal cleaning, and heavy-duty cleaning requirements.

Inventive Principle:
Principle #6Universality (Multi-functionality)

3Reliability

If porcelain enamel coating with phosphate-based ingredient is used, then cleaning performance is improved, but manufacturing cost increases

Engineering Contradiction:
Improvecleaning performanceVSAvoidmanufacturing cost
Core Design Contradiction:
ReliabilityVSEase of manufacture

Solution Approach 1:

The cavity coating combines porcelain enamel with phosphate-based ingredients to create a composite material that provides enhanced cleaning performance. This composite coating offers superior resistance to food adhesion and easier cleaning compared to standard porcelain enamel, justifying the increased manufacturing cost through improved operational effectiveness.

Inventive Principle:
Principle #40Composite materials

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The appliance effectively cleans the interior surfaces by maintaining specific temperature and soaking times, improving cleaning performance and user convenience through automatic water supply and intuitive operation.

Implementation Method 1

a heat source configured to generate heat to clean the cavity

Methodology Applied
Scientific EffectHeating: Heating

Implementation Method 2

a porcelain enamel coating layer comprising a phosphate-based ingredient is provided on an inner surface of the cavity

Methodology Applied
Scientific EffectChemical interaction:

Data Source

PatentUS8569660B2Cooking appliance and method of controlling the same
Publication Date: 2013.10.29 LG ELECTRONICS INC
  • US8569660B2 patent drawing
  • US8569660B2 patent drawing
  • US8569660B2 patent drawing

AI summary

A cooking appliance includes a heat source; an input unit configured to input a plurality of operational modes of the heat source for cleaning a cavity; and a control unit configured to operate the heat source in accordance with a mode input through the input unit, wherein the input unit comprises a selection unit configured to select a specific mode of the plurality of operational modes.