Oven Door Hinge Assembly for Upper Chamber Access and Sealing

Resolve Bottlenecks,
Find Innovative Solutions
Generate Solutions

Solution Overview

Problem

Double oven range appliances face difficulties in accessing and monitoring food items within the upper cooking chamber due to its smaller size and poor visibility, making it inconvenient for users to handle and observe cooking progress.

Innovation Solution

The oven appliance features a hinge assembly with a hinge arm and gasket that allows the door to pivot and slide, enabling easier access and visibility by moving the door along a transverse direction and pivoting between vertical and peak positions, while a gasket seals the gap to prevent heat from entering.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Ease of operation

If a traditional hinge is used to mount the door, then the door can be opened to access the cooking chamber, but the door cannot be moved far enough to allow easy access to food items in the upper cooking chamber

Engineering Contradiction:
Improveaccess to food itemsVSAvoidhinge mechanism
Core Design Contradiction:
Ease of operationVSDevice complexity

Solution Approach 1:

The hinge assembly is designed to allow the door to pivot through a wide arc from the closed position to an extended position, transforming the static hinge into a dynamic mechanism that adapts its range of motion to provide both access and visibility

Inventive Principle:
Principle #15Dynamics

Solution Approach 2:

The door movement is extended beyond the traditional 90-degree opening into a third spatial dimension, allowing the door to reach forward and extend outward, creating a peak position that provides both access and viewing angle

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

2Ease of operation

If the door is opened fully to access food items, then accessibility is improved, but visibility of food items remains poor due to the small size of the upper cooking chamber

Engineering Contradiction:
Improvevisibility of food itemsVSAvoidupper cooking chamber
Core Design Contradiction:
Ease of operationVSVolume of moving object

Solution Approach 1:

By extending the door forward in the transverse direction rather than simply opening it outward, the invention creates a new viewing dimension that allows users to see into the small upper cooking chamber from an optimized angle

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

3Ease of operation

If the door is moved along the transverse direction and pivoted to a peak position, then access and visibility are improved, but heat loss and insulation are compromised

Engineering Contradiction:
Improveaccess and visibilityVSAvoidheat loss
Core Design Contradiction:
Ease of operationVSLoss of energy

Solution Approach 1:

The sealing system is divided into multiple segments including a primary gasket that seals the door to the cabinet and a secondary gasket that seals the hinge arm to the door, creating layered protection against heat loss

Inventive Principle:
Principle #1Segmentation

4Loss of energy

If a gasket is added to seal the hinge arm opening, then heat insulation is improved, but the complexity of the hinge assembly increases

Engineering Contradiction:
Improveheat insulationVSAvoidhinge assembly
Core Design Contradiction:
Loss of energyVSDevice complexity

Solution Approach 1:

The gasket is designed to be self-sealing through its material properties and geometric configuration, automatically conforming to the hinge arm and door surfaces without requiring additional actuation or complex mechanisms

Inventive Principle:
Principle #25Self-service

Data Source

PatentUS10247424B2Oven appliance with a door hinge
Publication Date: 2019.04.02 HAIER US APPLIANCE SOLUTIONS INC
  • US10247424B2 patent drawing
  • US10247424B2 patent drawing
  • US10247424B2 patent drawing

AI summary

An oven appliance includes a hinge assembly. The hinge assembly couples a door to slide assemblies such that the door is pivotable. The hinge assembly includes a hinge arm that extends through an opening of the door. The hinge arm has a plurality of rounded edges at the opening of the door. A gasket is mounted to the door at the opening of the door. The gasket extends around the hinge arm and contacts the hinge arm at the rounded edges of the hinge arm.