Oven Energy Conversion Assembly for Customizable Heat Zones

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Solution Overview

Problem

Combination ovens requiring multiple heating sources complicate heat management and increase costs, as microwave ovens cannot brown food and often necessitate additional cooking methods for desirable results.

Innovation Solution

An energy conversion assembly within a single oven using a carrier matrix with varying concentrations of ferromagnetic material to convert RF energy into thermal energy, enabling both RF heating and convective/conductive heating from a single energy source, allowing for customizable heat zones.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Productivity

If multiple heating sources are used in combination ovens, then cooking performance is improved, but device complexity and cost increase

Engineering Contradiction:
Improvecooking performanceVSAvoidheat management complexity
Core Design Contradiction:
ProductivityVSDevice complexity

Solution Approach 1:

The patent applies a single heating element that performs multiple functions: it generates convection current for convection cooking and simultaneously creates electromagnetic fields for microwave heating. This multi-functional approach allows the oven to provide both convection and microwave cooking capabilities without requiring separate heating sources, thereby improving cooking performance while reducing device complexity and cost.

Inventive Principle:
Principle #6Universality (Multi-functionality)

Solution Approach 2:

The patent merges convection heating and microwave heating into a single integrated heating element. The heating element is designed to produce both convection current (for convection cooking) and electromagnetic fields (for microwave heating) simultaneously, combining two separate heating functions into one unified component, thus simplifying the overall system.

Inventive Principle:
Principle #5Merging (Combining)

2Productivity

If microwave cooking is used, then cooking speed is improved, but browning capability is lost

Engineering Contradiction:
Improvecooking speedVSAvoidbrowning capability
Core Design Contradiction:
ProductivityVSAdaptability or versatility

Solution Approach 1:

The patent enables continuous and simultaneous application of both microwave energy and convection heating throughout the cooking process. The single heating element continuously generates both electromagnetic fields for rapid microwave cooking and convection current for browning, allowing the food to receive both types of heating action simultaneously rather than sequentially, thus maintaining both cooking speed and browning capability.

Inventive Principle:
Principle #20Continuity of useful action

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This solution improves cooking performance and operator experience by enabling browning and efficient cooking with a single energy source, reducing complexity and cost by utilizing RF energy for direct and indirect heating.

Implementation Method 1

The ferromagnetic particulate material may absorb RF energy to transform the RF energy into thermal energy

Methodology Applied
Scientific EffectRF energy absorption and thermal transformation: Dielectric Heating

Implementation Method 2

heated airflow provided within the oven cavity to deliver heat to a surface of the food product

Methodology Applied
Scientific EffectConvection: Convection

Implementation Method 3

The energy conversion assembly may convert the RF energy applied into thermal energy in the form of heat at the surface thereof to provide convective/conductive heating

Methodology Applied
Scientific EffectConduction: Conduction (thermal)

Data Source

PatentEP3298861B1Apparatus for providing customizable heat zones in an oven
Publication Date: 2020.07.08 ILLINOIS TOOL WORKS INC
  • EP3298861B1 patent drawingFigure 1
  • EP3298861B1 patent drawingFigure 2
  • EP3298861B1 patent drawingFigure 3

AI summary

An oven may include a cooking chamber configured to receive a food product, a radio frequency (RF) heating system configured to provide RF energy into the cooking chamber; and an energy conversion assembly provided as a cooking surface of the oven. The energy conversion assembly may be configured to convert at least some of the RF energy into thermal energy for heating the food product, while at least some other portion of the RF energy is directly applied to the food product to heat the food product.