Oven Fan Speed Control for Uniform Heating With Lower Heat Loss

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Solution Overview

Problem

Existing oven fan control methods are inefficient in terms of energy consumption and do not consider specific cooking steps or humidity levels, leading to suboptimal heat distribution and increased energy loss.

Innovation Solution

The fan operates at different speeds based on the cooking step and humidity levels, adjusting speed according to the temperature difference between the cooking chamber and a reference temperature, with higher speeds for heating and lower speeds for maintaining temperature to reduce heat dispersion.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Stability of the object's composition

If the fan operates at high speed during temperature maintenance, then heat distribution remains uniform, but heat loss to oven walls increases and energy consumption rises

Engineering Contradiction:
Improvetemperature uniformityVSAvoidheat loss to walls
Core Design Contradiction:
Stability of the object's compositionVSLoss of energy

Solution Approach 1:

The fan speed is dynamically adjusted based on the heating phase: high speed during warm-up to ensure rapid heat distribution, and reduced speed during temperature maintenance to minimize heat loss to walls while preserving adequate temperature uniformity

Inventive Principle:
Principle #15Dynamics

Solution Approach 2:

The operating parameter (fan speed) is changed according to the thermal state of the oven: high speed when temperature is increasing, low speed when temperature is maintained, optimizing the balance between heat distribution and energy conservation

Inventive Principle:
Principle #35Parameter changes

2Loss of energy

If the fan operates at low speed during warm-up, then energy consumption decreases, but heat distribution becomes uneven

Engineering Contradiction:
Improveenergy consumptionVSAvoidheat distribution uniformity
Core Design Contradiction:
Loss of energyVSStability of the object's composition

Solution Approach 1:

The fan speed is dynamically adjusted based on the heating phase: high speed during warm-up to ensure rapid heat distribution, and reduced speed during temperature maintenance to minimize heat loss to walls while preserving adequate temperature uniformity

Inventive Principle:
Principle #15Dynamics

Solution Approach 2:

The fan operates at high speed during the warm-up phase to establish uniform heat distribution before the temperature maintenance phase begins, preventing temperature stratification that would otherwise require higher speeds during maintenance

Inventive Principle:
Principle #10Preliminary action

3Device complexity

If the fan speed is fixed regardless of cooking step, then control system is simple, but energy efficiency is reduced

Engineering Contradiction:
Improvecontrol system complexityVSAvoidenergy efficiency
Core Design Contradiction:
Device complexityVSLoss of energy

Solution Approach 1:

The control system uses temperature feedback from the oven chamber to automatically adjust fan speed: high speed when temperature is below setpoint, low speed when temperature is maintained, optimizing energy efficiency without requiring complex user input

Inventive Principle:
Principle #23Feedback

Solution Approach 2:

The fan control system automatically adjusts its operation based on the thermal state of the oven, eliminating the need for manual intervention or complex programming while achieving optimal energy efficiency across different cooking phases

Inventive Principle:
Principle #25Self-service

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This approach improves energy efficiency by optimizing fan speed according to the cooking step and humidity, maintaining uniform temperature while reducing heat loss to the oven walls, thus enhancing cooking results and reducing energy consumption.

Implementation Method 1

a fan (9) that circulates air inside the cooking chamber (5)

Methodology Applied
Scientific EffectForced Convection: Forced Convection

Implementation Method 2

a heating element (8) located on the side opposite to the door (6)

Methodology Applied
Scientific EffectJoule Heating: Joule Heating

Data Source

PatentEP2282128B1Method for heating a cooking chamber of an oven
Publication Date: 2018.09.19 WHIRLPOOL EMEA SPA
  • EP2282128B1 patent drawingFigure 1
  • EP2282128B1 patent drawingFigure 2
  • EP2282128B1 patent drawingFigure 3

AI summary

The present invention relates to a method for heating a cooking chamber (5) of an oven (3). A heating element (7,8) heats the cooking chamber (5), and a fan (9) is operated at different speeds (v 1 ,v 2 ) in order to circulate hot air inside the cooking chamber (5). The fan (9) is operated at a first speed (v 1 ) when said heating element (7,8) is on, whereas the fan (9) is operated at a second speed (v 2 ) when the heating element (7,8) is off.