Oven LED Light Conductor and Reflector for Heat-Shielded Illumination

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Solution Overview

Problem

Household appliance lights for cooking devices face challenges in maximizing usable light output while minimizing heat and shading issues, leading to reduced illumination quality and increased waste heat with powerful LEDs.

Innovation Solution

A compact household appliance light design using a light conductor made from a uniform material, such as glass, that bundles and directs LED light with minimal scatter losses, combined with a reflector that captures and redirects scatter light and thermal radiation, ensuring effective heat shielding and non-blinding illumination.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Illumination intensity

If more powerful LED's are used to compensate for reduced light yield, then illumination intensity is improved, but operating temperature increases causing overheating problems

Engineering Contradiction:
Improvelight yieldVSAvoidoperating temperature
Core Design Contradiction:
Illumination intensityVSTemperature

Solution Approach 1:

The LED is extracted from the cooking cavity environment and mounted on the rear wall of the light housing, physically separated from the heat source. This allows the LED to operate in a cooler environment while still providing illumination to the cooking cavity through the light conductor and reflector system

Inventive Principle:
Principle #2Taking out (Extraction)

Solution Approach 2:

A light conductor (cylinder) acts as an intermediary between the LED and the cooking cavity. It transmits light from the LED mounted on the rear wall to the front, while the reflector mounted on the front wall reflects additional light into the cavity, achieving high illumination without placing the LED in the hot environment

Inventive Principle:
Principle #24Intermediary (Mediator)

2Temperature

If the LED is offset from the cooking cavity to minimize heat load, then temperature is improved, but light yield to the interior space is reduced

Engineering Contradiction:
Improveheat loadVSAvoidlight yield
Core Design Contradiction:
TemperatureVSIllumination intensity

Solution Approach 1:

The lighting system uses a three-dimensional arrangement with a light conductor extending from the rear wall to the front wall of the housing. This spatial configuration allows the LED to be positioned away from the cooking cavity (reducing heat load) while the light conductor and reflector system direct light effectively into the cavity interior

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

Solution Approach 2:

The light conductor provides continuous light transmission from the LED location at the rear wall through the housing to the front, ensuring uninterrupted illumination of the cooking cavity despite the LED being offset from the heat zone

Inventive Principle:
Principle #20Continuity of useful action

3Temperature

If heat barriers and offset measures are implemented, then temperature control is improved, but illumination quality is reduced

Engineering Contradiction:
Improvetemperature controlVSAvoidillumination quality
Core Design Contradiction:
TemperatureVSIllumination intensity

Solution Approach 1:

The light housing structure serves multiple functions: it provides mechanical support for the LED and optical components, acts as a thermal barrier to protect the LED from cooking heat, and incorporates the light conductor and reflector system to deliver high-quality illumination. This multi-functionality resolves the contradiction by integrating temperature control and illumination quality enhancement into a single unified design

Inventive Principle:
Principle #6Universality (Multi-functionality)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The solution maximizes light yield and reduces blinding effects by directing light efficiently into the cooking cavity while minimizing heat and shading, maintaining a compact design suitable for installation in cooking devices.

Implementation Method 1

A light conductor made from a uniform material, such as glass, that bundles and directs LED light with minimal scatter losses

Methodology Applied
Scientific EffectTotal internal reflection: Total Internal Reflection

Implementation Method 2

a reflector that captures and redirects scatter light and thermal radiation

Methodology Applied
Scientific EffectReflection: Reflection

Data Source

PatentUS10151495B2Household appliance light
Publication Date: 2018.12.11 BJB GMBH & CO KG
  • US10151495B2 patent drawing
  • US10151495B2 patent drawing
  • US10151495B2 patent drawing

AI summary

A household appliance light, in particular a light for cooking devices like ovens, microwaves or steam cookers, the household appliance light including a LED configured as an illuminant; a light housing configured to be arranged at a wall of the household appliance; a light exit opening arranged in the light housing which is enclosed by a light permeable cover; a spacer element which is arranged between the LED and the light exit opening and which is arranged in front of a light outlet plane of the LED; and a reflection device which conducts light emitted by the LED to the cover, wherein the spacer element is a light conductor that is made from one uniform material, wherein the reflection device is a reflector which defines a reflector cavity, and wherein the light conductor is run into the reflector cavity.