Oven Chamber Lighting with External LED Thermal Isolation

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Solution Overview

Problem

Conventional oven lighting systems, typically using incandescent or halogen lights, are inefficient and have a short lifespan, requiring frequent replacements and not suitable for high-temperature environments.

Innovation Solution

An oven lighting system with a light source, such as an array of LEDs, positioned outside the cooking chamber and an optical feature to direct light into the chamber through a protrusion in the oven wall, using a heat sink and thermal insulation to maintain the light source within a safe temperature range.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Temperature

If incandescent or halogen lights are used to illuminate the cooking chamber, then the light source can withstand high temperatures (900°F+), but the lighting system becomes inefficient and has a short lifespan

Engineering Contradiction:
Improvetemperature resistanceVSAvoidlifespan
Core Design Contradiction:
TemperatureVSReliability

Solution Approach 1:

The light source is extracted from the cooking chamber environment and positioned in the cavity behind the front wall, separating the sensitive LED from the high-temperature cooking zone while maintaining illumination function through the protrusion opening

Inventive Principle:
Principle #2Taking out (Extraction)

Solution Approach 2:

A heat sink with thermal insulation material is introduced as an intermediary between the LED light source and the cooking chamber, providing thermal isolation to protect the LED from high temperatures while allowing light transmission

Inventive Principle:
Principle #24Intermediary (Mediator)

2Temperature

If incandescent or halogen lights are used to illuminate the cooking chamber, then the light source can withstand high temperatures (900°F+), but energy efficiency deteriorates

Engineering Contradiction:
Improvetemperature resistanceVSAvoidenergy efficiency
Core Design Contradiction:
TemperatureVSUse of energy by moving object

Solution Approach 1:

The light source type is changed from incandescent/halogen to LED, fundamentally altering the energy conversion efficiency parameter while addressing temperature resistance through structural modifications (external positioning and heat sink)

Inventive Principle:
Principle #35Parameter changes

Solution Approach 2:

The traditional incandescent/halogen lighting system is replaced with an LED-based system, substituting the old technology with a more energy-efficient alternative that requires different thermal management approaches

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

3Illumination intensity

If the light source is positioned inside the cooking chamber to provide direct illumination, then lighting efficiency is improved, but the light source is exposed to high temperatures causing short lifespan

Engineering Contradiction:
Improvelighting efficiencyVSAvoidtemperature exposure
Core Design Contradiction:
Illumination intensityVSTemperature

Solution Approach 1:

The lighting system utilizes a third dimension by extending a protrusion through the front wall to direct light into the cooking chamber from an external position, allowing illumination without direct thermal exposure

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

Solution Approach 2:

The light source is extracted from the high-temperature cooking chamber environment and positioned in the cooler cavity behind the front wall, maintaining illumination function through the protrusion opening

Inventive Principle:
Principle #2Taking out (Extraction)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The solution provides efficient and long-lasting illumination for the oven chamber, reducing the need for frequent light replacements and ensuring the light source operates safely within the high-temperature environment.

Implementation Method 1

positioned outside the cooking chamber and spaced from the opening in the first wall of the cabinet

Methodology Applied
Scientific EffectThermal conduction: Conduction (thermal)

Implementation Method 2

The lighting system additionally includes an optical feature extending between the light source and the opening defined by the first wall of the cabinet

Methodology Applied
Scientific EffectThermal insulation: Thermal Insulation

Data Source

PatentUS9528709B2Lighting system for an oven appliance
Publication Date: 2016.12.27 HAIER US APPLIANCE SOLUTIONS INC
  • US9528709B2 patent drawing
  • US9528709B2 patent drawing
  • US9528709B2 patent drawing

AI summary

An oven appliance including a cabinet having a first wall at least partially defining a cooking chamber configured for receipt of items to be cooked is provided. The oven appliance also includes a lighting system positioned adjacent to an opening defined by the first wall of the cabinet. The lighting system includes an optical feature and a light source positioned outside the cooking chamber and spaced from the opening in the first wall. The optical feature extends between the light source and the opening defined by the first wall to direct light from the light source into the cooking chamber when the lighting system is activated.