Oven Bottom Panel Position Detection via Heating Rate Measurement

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Solution Overview

Problem

Improper positioning of the bottom panel in an oven appliance can lead to uneven or inconsistent heating of the cooking chamber, affecting the performance of the appliance.

Innovation Solution

A method and system that utilize a temperature sensor to measure temperatures at predetermined times during a cook cycle, calculate a heating rate, and determine the position of the bottom panel assembly based on this rate, without the need for a dedicated position sensor.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Measurement precision

If a dedicated position sensor is used to detect bottom panel position, then measurement precision is improved, but device complexity and cost increase

Engineering Contradiction:
Improvebottom panel position detection accuracyVSAvoidsensor system complexity
Core Design Contradiction:
Measurement precisionVSDevice complexity

Solution Approach 1:

The patent uses temperature as an intermediary parameter to indirectly detect bottom panel position. Instead of directly measuring position with a position sensor, the system measures temperature distribution and heating rate, which are affected by the bottom panel's position. This intermediary approach resolves the contradiction by achieving position detection without complex position sensing hardware.

Inventive Principle:
Principle #24Intermediary (Mediator)

Solution Approach 2:

The patent replaces the mechanical/electrical position sensing system with a thermal measurement system. By substituting the dedicated position sensor with temperature sensors and using thermal field characteristics to infer position, the system reduces device complexity while maintaining detection capability.

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

2Device complexity

If temperature measurement method is used to detect bottom panel position, then device complexity is reduced, but measurement precision may be affected by other temperature影响因素

Engineering Contradiction:
Improvedetection system complexityVSAvoidbottom panel position detection accuracy
Core Design Contradiction:
Device complexityVSMeasurement precision

Solution Approach 1:

The system continuously monitors temperature and heating rate, comparing actual measurements with expected values for different bottom panel positions. This feedback mechanism allows the system to distinguish position-related temperature variations from other thermal influences, maintaining measurement precision despite using a simpler detection method.

Inventive Principle:
Principle #23Feedback

Solution Approach 2:

The patent changes the measurement parameter from direct position to heating rate and temperature distribution characteristics. By measuring how temperature changes over time (heating rate) rather than absolute temperature, the system creates a measurement that is more specific to bottom panel position and less sensitive to other thermal影响因素.

Inventive Principle:
Principle #35Parameter changes

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This solution allows for accurate detection of improper bottom panel positioning, enabling the oven appliance to adjust cooking parameters or notify the user, thereby ensuring consistent heating and optimal cooking performance.

Implementation Method 1

One or more heat sources may be provided beneath the cooking chamber, e.g., along the vertical direction, to provide heat upward through a bottom panel of the cooking chamber

Methodology Applied
Scientific EffectThermal conduction: Conduction (thermal)

Data Source

PatentUS20250084997A1Detecting improper positioning of a removable bottom panel of an oven appliance
Publication Date: 2025.03.13 HAIER US APPLIANCE SOLUTIONS INC
  • US20250084997A1 patent drawing
  • US20250084997A1 patent drawing
  • US20250084997A1 patent drawing

AI summary

A method of operating an oven appliance may include a step of initiating a cook cycle of the oven appliance. The method may also include a step of measuring, with a temperature sensor, a first temperature of a cooking chamber, wherein the first temperature is measured at a first predetermined time. The method may further include a step of measuring, with the temperature sensor, a second temperature of the cooking chamber, wherein the second temperature is measured at a second predetermined time. The method may also include a step of calculating, based on the first temperature and the second temperature, a heating rate. The method may further include a step of determining, based on the calculated heating rate, a position of a bottom panel assembly.