Oven Heating Control for Short-Bake Radiant Heat Continuity

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Solution Overview

Problem

Oven appliances face challenges in cooking short-bake foods due to insufficient radiant heat transfer during preheating, leading to incomplete cooking and longer cook times, as heating elements are deactivated immediately after preheating, disrupting the heat input needed for cooking.

Innovation Solution

A method for operating an oven appliance that involves establishing a set temperature, initiating a preheating cycle with heating elements set to a target temperature greater than the set temperature, and then gradually reducing the target temperature to the set temperature during a transition cycle, ensuring continuous heat input throughout the cooking process.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Use of energy by moving object

If heating elements are deactivated immediately after preheating is complete, then energy consumption is reduced, but cooking performance deteriorates due to insufficient heat input for short-bake foods

Engineering Contradiction:
Improveenergy consumptionVSAvoidcooking performance
Core Design Contradiction:
Use of energy by moving objectVSProductivity

Solution Approach 1:

The system performs preliminary action by maintaining heating element operation during a transition cycle after preheating completes. The controller continues to activate heating elements for a predetermined transition period even though the oven has reached the setpoint temperature, ensuring heat is available immediately when food is inserted and preventing cooking performance degradation.

Inventive Principle:
Principle #10Preliminary action

Solution Approach 2:

The system applies dynamics by implementing a dynamic control strategy that transitions from aggressive heating during preheat to maintained heating during the transition cycle, then to standard temperature control. The controller dynamically adjusts heating element operation based on the cooking phase, optimizing both energy consumption and cooking performance at different stages.

Inventive Principle:
Principle #15Dynamics

2Loss of time

If preheating cycle heats the oven to setpoint temperature, then preheat time is reduced, but cooking uniformity deteriorates due to lack of radiant heat transfer

Engineering Contradiction:
Improvepreheat timeVSAvoidcooking uniformity
Core Design Contradiction:
Loss of timeVSManufacturing precision

Solution Approach 1:

The system performs preliminary action by extending the heating phase beyond traditional preheating completion. The transition cycle maintains heating element operation after the oven reaches setpoint temperature, ensuring that radiant heat transfer from heated walls and components is established before food cooking begins, thereby improving cooking uniformity without significantly extending total preparation time.

Inventive Principle:
Principle #10Preliminary action

Solution Approach 2:

The system applies continuity of useful action by maintaining continuous heating element operation through the transition from preheating to cooking phase. Rather than shutting off heating elements immediately when setpoint is reached, the system continues heating action during the transition cycle, ensuring continuous radiant heat transfer and improving overall cooking uniformity.

Inventive Principle:
Principle #20Continuity of useful action

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This approach ensures even and uniform cooking of food items by maintaining heat input after preheating, reducing cook times and improving cooking performance for short-bake foods by maintaining a consistent temperature profile.

Implementation Method 1

Prior to reaching the steady-state operating temperature, radiant heat transfer from such components can be insufficient or unsuitable to properly cook short run food items within the cooking chamber.

Methodology Applied
Scientific EffectRadiant heat transfer: Thermal Radiation

Implementation Method 2

operating a heating element of the oven appliance in order to heat a cooking chamber of the oven appliance to a target temperature with the heating element

Methodology Applied
Scientific EffectHeat conduction: Conduction (thermal)

Data Source

PatentUS9927128B2Method for operating an oven appliance and a control system for an oven appliance
Publication Date: 2018.03.27 HAIER US APPLIANCE SOLUTIONS INC
  • US9927128B2 patent drawing
  • US9927128B2 patent drawing
  • US9927128B2 patent drawing

AI summary

A method for operating an oven appliance includes establishing a set temperature, operating a heating element of the oven appliance in order to heat a cooking chamber of the oven appliance to a target temperature with the heating element, and continually reducing the target temperature to the set temperature. A related control system for an oven appliance is also provided.