Oven Temperature Detector Positive Motion Stop for Damage Prevention

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Solution Overview

Problem

Domestic kitchen ovens face a challenge in accurately measuring the average temperature of the cooking chamber due to temperature gradients, and existing temperature detectors are prone to damage from contact with cooking utensils or racks, especially when positioned for optimal temperature detection.

Innovation Solution

A resistive temperature detector is positioned in the middle 50% vertically of the cooking chamber's wall, surrounded by a protective positive motion stop made of strong material like stainless steel, which allows for accurate temperature sensing while minimizing the risk of damage from objects in the chamber.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If the temperature detector is positioned in the upper corner of the cooking chamber to avoid contact with cooking utensils and racks, then the likelihood of damage to the temperature detector is reduced, but the accuracy of detecting the average temperature in the cooking chamber deteriorates

Engineering Contradiction:
Improvetemperature detector protectionVSAvoidaverage temperature detection accuracy
Core Design Contradiction:
ReliabilityVSMeasurement precision

Solution Approach 1:

The temperature detector is segmented into two distinct parts: a protected mounting portion positioned in the upper corner (away from cooking utensils and racks) and a sensing portion that extends downward into the cooking chamber to reach the optimal temperature measurement zone. This segmentation allows each part to fulfill its specific function - the mounting portion provides protection while the sensing portion ensures accurate temperature detection.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The temperature detector acts as an intermediary element that bridges the gap between the safe upper corner location and the optimal temperature sensing zone. By extending the sensing portion downward, the detector mediates between the conflicting requirements of protection and accurate measurement, allowing the system to benefit from both locations.

Inventive Principle:
Principle #24Intermediary (Mediator)

2Measurement precision

If the temperature detector is positioned in the middle 50% vertically of the cooking chamber wall to accurately detect average temperature, then temperature measurement accuracy is improved, but the temperature detector becomes more susceptible to damage from contact with cooking utensils or racks

Engineering Contradiction:
Improveaverage temperature detection accuracyVSAvoidtemperature detector protection
Core Design Contradiction:
Measurement precisionVSReliability

Solution Approach 1:

The temperature detector is divided into a protected mounting portion and an exposed sensing portion. The mounting portion remains in the upper corner where it is protected from contact, while the sensing portion extends downward to reach the middle 50% vertical zone for accurate temperature measurement.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The temperature detector utilizes vertical dimensionality by extending downward from the upper corner mounting location. This vertical extension allows the sensing portion to reach the optimal measurement zone without requiring the entire detector to be repositioned to a more vulnerable location.

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

3Reliability

If a protective device is added around the temperature detector to protect it from contact damage, then the reliability of the temperature detector is improved, but the device complexity increases

Engineering Contradiction:
Improvetemperature detector protectionVSAvoidprotective device structure
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The protective function is merged with the temperature detector itself by forming an integrated assembly where the mounting portion and sensing portion are combined into a single unit. This eliminates the need for separate protective structures and reduces overall device complexity while maintaining protection effectiveness.

Inventive Principle:
Principle #5Merging (Combining)

Solution Approach 2:

The temperature detector assembly serves multiple functions: the upper corner mounting provides structural support and protection, the downward extension provides accurate temperature sensing, and the integrated design provides protection from contact damage. This multi-functionality reduces the need for additional protective components.

Inventive Principle:
Principle #6Universality (Multi-functionality)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This configuration ensures accurate detection of the average cooking chamber temperature while protecting the temperature detector from potential damage, ensuring reliable and precise temperature readings.

Implementation Method 1

a temperature detector located in the cooking chamber and configured to detect a temperature in the cooking chamber

Methodology Applied
Scientific EffectThermal energy detection: Conduction (thermal)

Data Source

PatentUS11549690B2Temperature detector positive motion stop
Publication Date: 2023.01.10 BSH HOME APPLIANCES CORP
  • US11549690B2 patent drawing
  • US11549690B2 patent drawing
  • US11549690B2 patent drawing

AI summary

A domestic cooking appliance for heating a food item is provided. The domestic cooking appliance includes a housing; a cooking chamber located in the housing and having a wall, the cooking chamber being configured to contain the food item while the food item is being heated; a heating element that provides heat to the cooking chamber for heating the food item; a temperature detector located in the cooking chamber and configured to detect a temperature in the cooking chamber; and a temperature detector positive motion stop located in the cooking chamber and surrounding a portion of the temperature detector.