Over-Rack Track Layout for Reconfigurable Modular Data Centers

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Solution Overview

Problem

Heterogeneous data center environments face challenges with scalability and resource-intensive engineering due to the need for custom solutions or one-size-fits-all configurations of cooling, power, and IT components, which are not adaptable to changes in customer requirements.

Innovation Solution

An over-rack component track system allows for repositioning and reconfiguration of modular over-rack components without redesign, accommodating changes in IT infrastructure needs while maintaining operational efficiency.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Adaptability or versatility

If custom solutions are designed for specific customer demands, then adaptability to customer requirements is improved, but resource-intensive engineering efforts are required

Engineering Contradiction:
Improveadaptability to customer requirementsVSAvoidengineering complexity
Core Design Contradiction:
Adaptability or versatilityVSDevice complexity

Solution Approach 1:

The data center system is divided into modular rack units that can be independently configured and deployed. Each rack module can be customized for specific customer requirements while using standardized components, reducing engineering complexity while maintaining adaptability.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

Standardized rack modules are designed to serve multiple functions and accommodate different customer requirements through configurable options. The universal rack design can be adapted to various cooling, power, and IT component needs without requiring custom engineering for each deployment.

Inventive Principle:
Principle #6Universality (Multi-functionality)

2Productivity

If one-size-fits-all configurations are used for cooling, power, and IT components, then scalability is improved, but adaptability to specific customer demands deteriorates

Engineering Contradiction:
ImprovescalabilityVSAvoidadaptability to customer requirements
Core Design Contradiction:
ProductivityVSAdaptability or versatility

Solution Approach 1:

The system uses segmented rack modules that can be deployed in standardized units for scalability while each module retains configurable options for adaptability. Modules can be added or removed based on customer needs without redesigning the entire system.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The rack module configuration is made dynamic and adjustable after deployment. Components within the standardized modules can be repositioned and reconfigured to meet specific customer demands, allowing the system to scale efficiently while remaining adaptable.

Inventive Principle:
Principle #15Dynamics

3Stability of the object's composition

If over-rack components are fixed in position, then structural stability is improved, but flexibility for reconfiguration deteriorates

Engineering Contradiction:
Improvestructural stabilityVSAvoidrepositioning flexibility
Core Design Contradiction:
Stability of the object's compositionVSAdaptability or versatility

Solution Approach 1:

The over-rack component system uses adjustable and repositionable mounting mechanisms that provide structural stability when installed but allow for future reconfiguration. Components can be moved along track systems or repositioned on adjustable mounts without compromising the overall structural integrity.

Inventive Principle:
Principle #15Dynamics

Solution Approach 2:

An intermediary track or mounting system is introduced between the fixed rack structure and the over-rack components. This intermediary layer provides stable support while enabling components to be repositioned along the track or adjusted on the mounting system.

Inventive Principle:
Principle #24Intermediary (Mediator)

Data Source

PatentUS12477680B2Over-rack component track system for modular data centers
Publication Date: 2025.11.18 DELL PROD LP
  • US12477680B2 patent drawing
  • US12477680B2 patent drawing
  • US12477680B2 patent drawing

AI summary

A modular data center includes: a modular information technology component (MITC), in which the MITC includes a modular over-rack component (MORC) and a track system, in which the MORC is affixed perpendicularly to the track system, in which the track system permits the MORC to be repositioned along the track system; and a modular environmental control component (MECC), in which the MECC includes a plurality of environmental control components (ECCs) and built-in airflow connection components, in which the built-in airflow connection components remove and supply air to the MITC.