Over Voltage Protection Testing Apparatus Using Boost-Storage Unit

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Solution Overview

Problem

Existing over voltage protection testing apparatuses for power supply units require an extra testing voltage source, release energy slowly, and have complex and costly circuit structures.

Innovation Solution

An over voltage protection testing apparatus comprising a test contact, voltage detecting unit, energy release unit, switch unit, voltage boost-storage unit, and microprocessor that boosts the original output voltage into a testing voltage, stores it, and controls energy release to test the power supply's over voltage protection function without an external voltage source, utilizing a microprocessor to manage the energy release and circuit components like MOSFETs or SCRs.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If an extra testing voltage source is used to test the over voltage protection function, then the testing can be performed, but the device complexity and cost increase

Engineering Contradiction:
Improveover voltage protection testing capabilityVSAvoidcircuit structure complexity
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The patent combines the testing voltage source function with the power supply apparatus itself. The power supply apparatus outputs its original output voltage to serve as the testing voltage, eliminating the need for a separate testing voltage source. This merging of functions reduces device complexity and cost while maintaining the ability to test over voltage protection.

Inventive Principle:
Principle #5Merging (Combining)

Solution Approach 2:

The power supply apparatus is designed to serve multiple functions: it acts as both the power source under test and the testing voltage source. By utilizing the original output voltage for testing purposes, the system achieves multi-functionality, reducing the need for additional dedicated testing equipment.

Inventive Principle:
Principle #6Universality (Multi-functionality)

2Reliability

If the testing is completed with extra energy stored in the system, then the over voltage protection can be tested, but the energy release becomes slow after testing

Engineering Contradiction:
Improveover voltage protection testing capabilityVSAvoidenergy release speed
Core Design Contradiction:
ReliabilityVSSpeed

Solution Approach 1:

The patent introduces a switch unit as an intermediary component that controls the energy release path. This switch unit enables rapid discharge of stored energy by providing a dedicated low-impedance path, solving the slow energy release problem while maintaining the ability to store energy during testing.

Inventive Principle:
Principle #24Intermediary (Mediator)

3Reliability

If an extra testing voltage source and complete energy release system are added, then the testing function is achieved, but the circuit structure becomes complicated and costly

Engineering Contradiction:
Improveover voltage protection testing capabilityVSAvoidcircuit structure complexity
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The patent merges the testing voltage source function with the power supply apparatus's existing output capability. By using the original output voltage for testing purposes through the test contact, the system eliminates the need for separate voltage source equipment, reducing overall circuit complexity and cost.

Inventive Principle:
Principle #5Merging (Combining)

Solution Approach 2:

The power supply apparatus performs self-testing by utilizing its own original output voltage as the testing voltage. The system tests its over voltage protection function using its inherent capabilities rather than requiring external testing equipment, achieving a self-service approach that simplifies the overall system.

Inventive Principle:
Principle #25Self-service

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This solution eliminates the need for an external testing voltage source, allows for faster energy release, and simplifies the circuit structure, making the testing more efficient and cost-effective.

Implementation Method 1

The voltage boost-storage unit boosts the original output voltage into a testing voltage and stores the testing voltage

Methodology Applied
Scientific EffectVoltage boosting: Electromagnetic Induction

Implementation Method 2

The energy release unit is conducted and the power supply apparatus releases energy through the energy release unit

Methodology Applied
Scientific EffectJoule heating: Joule Heating

Data Source

PatentUS9030225B2Over voltage protection testing apparatus
Publication Date: 2015.05.12 CHICONY POWER TECH CO LTD
  • US9030225B2 patent drawing
  • US9030225B2 patent drawing
  • US9030225B2 patent drawing

AI summary

An over voltage protection testing apparatus is applied for testing an over voltage protection function of a power supply apparatus. The over voltage protection testing apparatus mainly includes a voltage boost-storage unit and an energy release unit. The voltage boost-storage unit boosts an original output voltage outputted from the power supply apparatus into a testing voltage. Therefore, no extra testing voltage source is required for testing the over voltage protection function of the power supply apparatus. Moreover, the extra energy would be released to the energy release unit after the testing of the over voltage protection function of the power supply apparatus is finished. Therefore, the energy releasing of the present invention is faster than the energy releasing of a related art.