Overbased Detergent Compatibility with Friction Modifiers

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Solution Overview

Problem

There are compatibility issues between organic friction modifiers and overbased detergents in lubricating oil compositions, which affect the stability and performance of lubricating oils, particularly in gasoline and diesel engines aimed at improving fuel economy.

Innovation Solution

The use of an oil-soluble hydrocarbyl sulphonic acid, such as alkyl benzene sulphonic acid, is added to overbased sulphonate detergents with a TBN of 150-500 to enhance compatibility with friction modifiers like glycerol monoesters and alkoxylated alkyl-substituted amines in lubricating oil compositions.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Use of energy by moving object

If organic friction modifiers are increased to improve fuel economy, then fuel efficiency is improved, but compatibility with overbased detergents deteriorates

Engineering Contradiction:
Improvefuel efficiencyVSAvoidcompatibility between friction modifiers and overbased detergents
Core Design Contradiction:
Use of energy by moving objectVSStability of the object's composition

Solution Approach 1:

The patent introduces carboxylic acids (formic acid, acetic acid, succinic acid, or mixtures) as intermediary substances that mediate between the friction modifiers and overbased detergents. These acids react with the overbased detergent to form a compatible mixture, preventing adverse interactions while allowing both friction modifiers and detergents to coexist stably in the lubricating oil composition.

Inventive Principle:
Principle #24Intermediary (Mediator)

Solution Approach 2:

The patent changes the chemical composition parameters of the lubricating oil by adding specific carboxylic acids with controlled concentrations (0.1-5% by weight). This parameter change modifies the chemical environment to improve compatibility, allowing higher levels of organic friction modifiers to be used without causing instability with overbased detergents.

Inventive Principle:
Principle #35Parameter changes

2Force

If friction modifiers are added to improve lubrication, then friction reduction is achieved, but storage stability deteriorates

Engineering Contradiction:
Improvefriction reductionVSAvoidstorage stability
Core Design Contradiction:
ForceVSReliability

Solution Approach 1:

Carboxylic acids serve as intermediary substances that prevent direct adverse interactions between friction modifiers and overbased detergents during storage. The acids react with the detergent to form a stable complex, acting as a buffer that maintains system stability over time while preserving the friction-reducing properties of the modifiers.

Inventive Principle:
Principle #24Intermediary (Mediator)

3Object-generated harmful factors

If overbased sulphonate detergent is used to reduce piston deposits, then deposit formation is reduced, but compatibility with friction modifiers deteriorates

Engineering Contradiction:
Improvepiston deposit formationVSAvoidcompatibility with friction modifiers
Core Design Contradiction:
Object-generated harmful factorsVSStability of the object's composition

Solution Approach 1:

The carboxylic acid acts as a mediator that reacts with the overbased sulphonate detergent to form a modified detergent structure. This modified structure maintains the detergent's ability to reduce piston deposits while improving its compatibility with friction modifiers, thereby eliminating the adverse interaction between these two additive types.

Inventive Principle:
Principle #24Intermediary (Mediator)

Solution Approach 2:

By adding carboxylic acids, the patent changes the chemical parameters of the overbased sulphonate detergent, transforming it into a more compatible form. This parameter change allows the detergent to maintain its deposit-control function while coexisting stably with friction modifiers in the lubricating oil composition.

Inventive Principle:
Principle #35Parameter changes

Data Source

PatentEP1743933B1A use to improve the compatibility of an overbased detergent with friction modifiers in a lubricating oil composition
Publication Date: 2019.10.09 INFINEUM INT LTD
  • EP1743933B1 patent drawing
  • EP1743933B1 patent drawing
  • EP1743933B1 patent drawing

AI summary

A method of improving the compatibility of an overbased detergent with other additives in a lubricating oil composition. The method includes the step of adding an oil-soluble, hydrocarbyl sulphonic acid to the detergent.