Overcenter Latch Clip Assembly for Tool-Free Windshield Mounting

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Solution Overview

Problem

Existing systems for mounting windshields on off-road side-by-side vehicles require tools, are time-consuming, and can impede the installation of full doors due to clamp designs that wrap around the roll cage, leading to potential hardware loss and installation challenges.

Innovation Solution

A clip assembly forming an overcenter latch that secures the windshield to the vehicle's roll cage without wrapping around its circumference, allowing for tool-free installation and integration with full doors by using apertures in the windshield and roll cage, with a connecting member and vehicle member forming a pivot axis for latched and unlatched positions.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Ease of operation

If clamps are used to mount the windshield to the roll cage, then the windshield can be installed and removed, but tools are required which makes the process time-consuming and impractical

Engineering Contradiction:
Improveease of windshield installationVSAvoidtime for windshield installation
Core Design Contradiction:
Ease of operationVSLoss of time

Solution Approach 1:

The patent replaces traditional mechanical clamp systems requiring tools with a spring-loaded pin mechanism that uses elastic deformation and mechanical advantage. The spring provides automatic locking force when the pin is inserted, eliminating the need for tools while maintaining secure attachment. This substitution transforms a tool-dependent mechanical system into a self-actuating system based on elastic energy storage.

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

Solution Approach 2:

The spring-loaded pin mechanism is designed to be self-locking upon insertion. The spring automatically engages with the roll cage aperture and windshield aperture, creating a secure connection without requiring additional fastening operations. The system serves itself by using the insertion motion to compress the spring, which then maintains the locked position through its elastic force.

Inventive Principle:
Principle #25Self-service

2Reliability

If clamps with nuts, bolts, and washers are used to attach the windshield, then secure attachment is achieved, but hardware can be dropped and lost during installation and removal

Engineering Contradiction:
Improveattachment securityVSAvoidhardware loss
Core Design Contradiction:
ReliabilityVSLoss of substance

Solution Approach 1:

The patent merges multiple separate hardware components (pin, spring, locking features) into a single integrated assembly. The spring-loaded pin mechanism functions as one unified component that performs both the fastening and locking functions simultaneously. This integration eliminates the possibility of losing individual hardware pieces like nuts, bolts, or washers, as all functional elements are contained within the single pin assembly.

Inventive Principle:
Principle #5Merging (Combining)

Solution Approach 2:

The spring-loaded pin mechanism is designed to be completely removable and reusable. When the windshield needs to be removed, the entire pin assembly is extracted as one unit and can be stored for future use. The spring maintains its elastic properties and can be reused indefinitely, ensuring no functional components are discarded or lost during the installation and removal cycles.

Inventive Principle:
Principle #34Discarding and recovering

3Reliability

If clamps wrap around the circumference of roll cage members to secure the windshield, then secure mounting is achieved, but the installation of full doors is impeded as doors cannot close flush against the roll cage members

Engineering Contradiction:
Improvewindshield mounting securityVSAvoiddoor installation compatibility
Core Design Contradiction:
ReliabilityVSAdaptability or versatility

Solution Approach 1:

The patent extracts the securing function from a wrap-around clamp design and relocates it to discrete pin insertion points. Instead of requiring the clamp to encircle the entire roll cage member, the spring-loaded pins are inserted through specific apertures in both the windshield and roll cage. This extraction allows the roll cage surface to remain exposed and accessible for door installation while maintaining secure windshield attachment at the aperture locations.

Inventive Principle:
Principle #2Taking out (Extraction)

Solution Approach 2:

The windshield mounting system is segmented into discrete, localized attachment points rather than a continuous wrap-around structure. Multiple spring-loaded pins are positioned at separate apertures distributed around the windshield perimeter, providing secure attachment at specific locations while leaving the intervening roll cage surfaces available for door mounting and flush closure.

Inventive Principle:
Principle #1Segmentation

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

Enables quick, secure, and tool-free installation of windshields without impeding the installation of optional doors, ensuring a flush closure and reducing the risk of hardware loss, while maintaining a sealing surface for doors.

Implementation Method 1

The clip assembly is in the form of an overcenter latch which fastens into apertures in the roll cage member

Methodology Applied
Scientific EffectOvercenter latch: Mechanical Advantage

Implementation Method 2

the projection defining a pivot axis about which the vehicle member pivots with respect to the at least one frame member when transitioning between a latched position and an unlatched position

Methodology Applied
Scientific EffectPivot rotation: Hinge

Data Source

PatentUS10960736B2Clip assembly and windshield assembly for selectively connecting a windshield to a vehicle
Publication Date: 2021.03.30 BOMBARDIER RECREATIONAL PROD INC
  • US10960736B2 patent drawing
  • US10960736B2 patent drawing
  • US10960736B2 patent drawing

AI summary

A clip assembly and a windshield for selectively connecting a windshield to a vehicle. The windshield defines at least one windshield aperture and the clip assembly includes a windshield member including a windshield member head larger than a corresponding portion of the at least one windshield aperture, and a windshield member body being sized and shaped for passing through the at least one windshield aperture; a vehicle member including a projection for extending through the frame aperture when the windshield is connected and defining a pivot axis about which the vehicle member pivots with respect to the at least one frame member when transitioning between a latched position and an unlatched position; and a connecting member selectively connected between the windshield member and the vehicle member, the connecting member, the windshield member and the vehicle member forming an overcenter latch.