Overcurrent Protection Circuit with Mask Period Detection

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Solution Overview

Problem

Conventional overcurrent protection circuits fail to detect overcurrents during mask time periods, particularly when a ground fault occurs, leading to currents reaching breakdown levels due to disabled overcurrent detection during switching element transitions.

Innovation Solution

An overcurrent protection circuit with a detection circuit, such as a NAND or AND circuit, that compares voltage values at both ends of the switching element, preventing its activation if either value is below a threshold, ensuring timely detection and prevention of overcurrents.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If a mask time period is provided to disable comparator output when the switching element is off or transient, then false overcurrent detection is prevented, but overcurrent detection capability is lost during the mask period

Engineering Contradiction:
Improvefalse detection preventionVSAvoidovercurrent detection capability
Core Design Contradiction:
ReliabilityVSMeasurement precision

Solution Approach 1:

The patent segments the overcurrent detection function into two independent pathways: the traditional comparator-based detection (disabled during mask period) and a new detection circuit using NAND/AND gates that operates independently throughout all periods including mask time. This segmentation allows each pathway to specialize - the comparator handles steady-state detection while the logic gate circuit handles mask-period detection, resolving the contradiction by ensuring at least one detection pathway remains active.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The patent introduces an intermediary detection circuit consisting of voltage detection terminals, NAND/AND gates, and logic circuits that mediates between the switching element state and the driver control. This intermediary circuit provides alternative overcurrent detection signals during mask periods when the main comparator is disabled, acting as a bridge to maintain protection capability without interfering with the mask function.

Inventive Principle:
Principle #24Intermediary (Mediator)

2Stability of the object's composition

If the mask time period is extended to cover the transient period from off to on, then switching stability is improved, but overcurrent response time is increased

Engineering Contradiction:
Improveswitching stabilityVSAvoidovercurrent response time
Core Design Contradiction:
Stability of the object's compositionVSLoss of time

Solution Approach 1:

The patent implements preliminary action by having the logic gate-based detection circuit ready to detect overcurrent conditions during the mask period before the main comparator becomes active. The voltage detection terminals continuously monitor the switching element voltage, and the NAND/AND gates are pre-configured to generate detection signals, ensuring that overcurrent protection is prepared in advance rather than waiting for the mask period to end.

Inventive Principle:
Principle #10Preliminary action

Solution Approach 2:

The patent applies dynamics by making the detection system adaptive to different switching states. The logic circuits detect whether the switching element is in off state or transient state and dynamically adjust the detection behavior accordingly, allowing the mask period to be extended for stability while maintaining responsive overcurrent detection through the state-aware logic gate circuitry.

Inventive Principle:
Principle #15Dynamics

Data Source

PatentEP3065295B1Overcurrent protection circuit
Publication Date: 2019.08.07 AUTONETWORKS TECH LTD
  • EP3065295B1 patent drawingFigure 1
  • EP3065295B1 patent drawingFigure 2A~2F
  • EP3065295B1 patent drawingFigure 3A~3F

AI summary

Provided is an overcurrent protection circuit that can cope even with a case where a ground fault occurs in a mask time period for overcurrent detection. The overcurrent protection circuit detects, when a switching element 7 is on, a differential voltage value between both ends of the switching element 7 that is caused by an electric current flowing therethrough, and turns off the switching element 7 when the detected differential voltage value is larger than a predetermined voltage value. A detection circuit 14 that detects respective voltage values at both ends of the switching element 7, and means 14 for preventing the switching element 7 from being turned on if either of the respective voltage values detected by the detection circuit 14 is less than a predetermined value.