Overflow Protection System for Indoor Gardening Hydration

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Solution Overview

Problem

Conventional indoor garden hydration systems often suffer from clogs due to plant deposits and nutrient buildup, leading to excessive liquid pressure and potential leaks, which can damage surrounding items.

Innovation Solution

The proposed solution includes a hydration system with a mixing tank, nutrient dosing system, and an overflow protection system featuring a wastewater reservoir, one-way overflow valve, and a filtration system to prevent backflow and manage liquid levels, ensuring controlled nutrient delivery and minimizing the risk of leaks.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Productivity

If a mixing tank is used to generate nutrient mixture, then hydration efficiency is improved, but clogs and overflows occur leading to leaks

Engineering Contradiction:
Improvehydration efficiencyVSAvoidoverflow prevention
Core Design Contradiction:
ProductivityVSReliability

Solution Approach 1:

An overflow port is positioned at a predetermined height on the mixing tank to detect excessive liquid levels before they cause harmful overflows. This preliminary detection mechanism allows the system to take preventive action by directing excess liquid through an overflow conduit to a collection reservoir, thereby maintaining reliable operation while preserving hydration efficiency

Inventive Principle:
Principle #10Preliminary action

Solution Approach 2:

An overflow conduit acts as an intermediary pathway between the mixing tank and a collection reservoir. When liquid exceeds the safe level in the mixing tank, the overflow conduit provides a controlled intermediate route for excess liquid to be diverted away from critical components, preventing direct overflow damage while maintaining the mixing tank's primary hydration function

Inventive Principle:
Principle #24Intermediary (Mediator)

2Productivity

If liquid pressure increases due to clogs, then hydration delivery is maintained, but leaks and damage to surrounding items occur

Engineering Contradiction:
Improvehydration deliveryVSAvoidliquid damage
Core Design Contradiction:
ProductivityVSObject-affected harmful factors

Solution Approach 1:

A collection reservoir is positioned below the overflow port to receive and cushion excess liquid before it can cause damage. This preliminary cushioning structure absorbs the harmful effect of pressure buildup and overflow, protecting surrounding items from liquid damage while allowing the hydration delivery system to continue operating at required pressure levels

Inventive Principle:
Principle #11Beforehand cushioning (Prior cushioning)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This configuration effectively prevents overflows and leaks, maintaining a stable hydration environment for plants while protecting against damage from excess liquid pressure.

Implementation Method 1

a one-way overflow valve fluidly coupled to the overflow conduit to prevent liquid flow back into the mixing tank

Methodology Applied
Scientific EffectOne-way valve mechanism: Valve

Data Source

PatentUS11771027B2Overflow protection system for a hydration system in an indoor gardening appliance
Publication Date: 2023.10.03 HAIER US APPLIANCE SOLUTIONS INC
  • US11771027B2 patent drawing
  • US11771027B2 patent drawing
  • US11771027B2 patent drawing

AI summary

A gardening appliance includes a grow tower rotatably mounted within a liner and defining a root chamber. A mixing tank defines a water inlet, a nutrient inlet, and a mixture outlet. An overflow protection system is operably coupled to the mixing tank and includes a wastewater reservoir, an overflow port fluidly coupled to the mixing tank, an overflow conduit providing fluid communication between the overflow port and the wastewater reservoir, and a one-way overflow valve fluidly coupled to the overflow conduit to prevent liquid flow back into the mixing tank.