Overhanging Source/Drain Contact Layout for Lower Parasitic Capacitance

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Solution Overview

Problem

Existing source/drain contacts in multi-gate devices, such as FinFETs and MBC transistors, suffer from increased parasitic capacitance due to elongated contacts overlapping adjacent gate structures, leading to performance issues like undesirable ring oscillator performance.

Innovation Solution

A source/drain contact design that spans over multiple active regions, featuring a first portion coupled to a source/drain feature and a second portion that overhangs over an adjacent source/drain feature, separated by a dielectric feature, reducing areal overlap with adjacent gate structures and thus parasitic capacitance.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Adaptability or versatility

If source/drain contacts are elongated to span over multiple active regions, then connectivity is maintained with fewer metal lines, but parasitic capacitance increases due to overlap with adjacent gate structures

Engineering Contradiction:
ImproveconnectivityVSAvoidparasitic capacitance
Core Design Contradiction:
Adaptability or versatilityVSObject-generated harmful factors

Solution Approach 1:

The source/drain contact is designed with an elevated structure that extends vertically above the gate structure level. By utilizing the vertical dimension, the contact can span over multiple active regions and adjacent gate structures without increasing horizontal overlap area, thereby maintaining connectivity while reducing parasitic capacitance.

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

Solution Approach 2:

An insulating layer is introduced as an intermediary between the source/drain contact and the adjacent gate structures. This mediator allows the contact to extend over the gate structures for connectivity purposes while the insulating material prevents direct electrical interaction, thereby minimizing parasitic capacitance formation.

Inventive Principle:
Principle #24Intermediary (Mediator)

2Device complexity

If source/drain contacts overlap adjacent gate structures to maintain connectivity, then fewer metal lines are needed, but ring oscillator performance deteriorates due to increased parasitic capacitance

Engineering Contradiction:
Improvemetal linesVSAvoidring oscillator performance
Core Design Contradiction:
Device complexityVSReliability

Solution Approach 1:

The contact structure is elevated to extend above the gate structure level, utilizing vertical space to reduce horizontal overlap. This dimensional change allows the contact to maintain connectivity across multiple regions while minimizing the overlapping area with gate structures, thereby reducing parasitic capacitance and improving ring oscillator performance.

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

Solution Approach 2:

An insulating layer is positioned between the source/drain contact and adjacent gate structures to act as a mediator. This intermediary prevents direct capacitive coupling while allowing the contact to extend over the gate structures for connectivity, thus maintaining device simplicity while improving oscillator performance.

Inventive Principle:
Principle #24Intermediary (Mediator)

Data Source

PatentUS20250344442A1Overhanging source/drain contact
Publication Date: 2025.11.06 TAIWAN SEMICONDUCTOR MANUFACTURING CO LTD
  • US20250344442A1 patent drawing
  • US20250344442A1 patent drawing
  • US20250344442A1 patent drawing

AI summary

Semiconductor structures and methods are provided. A semiconductor structure according to the present disclosure includes a first fin structure and a second fin structure over a substrate, a first source/drain feature disposed over the first fin structure and a second source/drain feature disposed over the second fin structure, a dielectric feature disposed over the first source/drain feature, and a contact structure formed over the first source/drain feature and the second source/drain feature. The contact structure is electrically coupled to the second source/drain feature and is separated from the first source/drain feature by the dielectric feature.