Overhanging Source/Drain Contact for Lower Parasitic Capacitance

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Solution Overview

Problem

Existing source/drain contacts in multi-gate devices, such as FinFETs and MBC transistors, suffer from increased parasitic capacitance due to elongated contacts overlapping adjacent gate structures, leading to undesirable performance in ring oscillator (RO) and cell height reduction challenges.

Innovation Solution

A source/drain contact design that spans over multiple active regions with a portion overhanging over an adjacent source/drain feature, separated by a dielectric, reducing areal overlap with adjacent gate structures and thus parasitic capacitance.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Productivity

If source/drain contacts are elongated to span over multiple active regions, then connectivity efficiency is improved and number of metal lines is reduced, but parasitic capacitance increases due to overlap with adjacent gate structures

Engineering Contradiction:
Improveconnectivity efficiencyVSAvoidparasitic capacitance
Core Design Contradiction:
ProductivityVSObject-generated harmful factors

Solution Approach 1:

The source/drain contact is designed with an overhanging structure that extends in the vertical dimension above the adjacent source/drain feature. This three-dimensional configuration allows the contact to span multiple active regions horizontally while the overhanging portion rises vertically to clear adjacent gate structures, thereby maintaining connectivity efficiency while reducing parasitic capacitance through spatial separation.

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

2Area of stationary object

If source/drain contacts are elongated to reduce cell height, then area is reduced, but parasitic capacitance increases due to overlap with adjacent gate structures

Engineering Contradiction:
Improvecell heightVSAvoidparasitic capacitance
Core Design Contradiction:
Area of stationary objectVSObject-generated harmful factors

Solution Approach 1:

The contact structure utilizes vertical stacking to achieve area reduction. By extending the contact vertically with an overhanging portion that clears adjacent gate structures, the design reduces the horizontal footprint and cell height while avoiding parasitic capacitance through the vertical separation created by the overhang configuration.

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

Solution Approach 2:

The source/drain contact is nested over the adjacent source/drain feature in a vertical arrangement. The overhanging portion of the contact is positioned above and separated from the adjacent source/drain feature by a dielectric material, creating a nested configuration that reduces horizontal area while maintaining electrical connectivity and minimizing parasitic effects.

Inventive Principle:
Principle #7Nested doll (Nesting)

3Reliability

If source/drain contacts are elongated to maintain connectivity, then electrical connection is improved, but parasitic capacitance increases due to overlap with adjacent gate structures

Engineering Contradiction:
Improveelectrical connectionVSAvoidparasitic capacitance
Core Design Contradiction:
ReliabilityVSObject-generated harmful factors

Solution Approach 1:

The contact structure achieves reliable electrical connection by spanning multiple active regions horizontally while simultaneously extending vertically with an overhanging portion. This vertical extension separates the contact from adjacent gate structures in the vertical dimension, maintaining low resistance electrical connectivity while reducing parasitic capacitance through increased spatial separation.

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

Solution Approach 2:

A dielectric feature is introduced as an intermediary material between the overhanging portion of the source/drain contact and the adjacent source/drain feature. This dielectric layer provides electrical isolation that prevents parasitic capacitance formation while allowing the contact to maintain its elongated configuration for reliable connectivity across multiple active regions.

Inventive Principle:
Principle #24Intermediary (Mediator)

Data Source

PatentUS12501655B2Overhanging source/drain contact
Publication Date: 2025.12.16 TAIWAN SEMICONDUCTOR MANUFACTURING CO LTD
  • US12501655B2 patent drawing
  • US12501655B2 patent drawing
  • US12501655B2 patent drawing

AI summary

Semiconductor structures and methods are provided. A semiconductor structure according to the present disclosure includes a first fin structure and a second fin structure over a substrate, a first source/drain feature disposed over the first fin structure and a second source/drain feature disposed over the second fin structure, a dielectric feature disposed over the first source/drain feature, and a contact structure formed over the first source/drain feature and the second source/drain feature. The contact structure is electrically coupled to the second source/drain feature and is separated from the first source/drain feature by the dielectric feature.