Overhead Fan Misting Layout for Wider Quiet Cooling

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Solution Overview

Problem

Conventional misting systems have a limited cooling area due to the size and noise constraints of high-velocity fans or blowers used to direct water-bearing airflows, which are often bulky and loud, making them unsuitable for larger or more effective temperature reduction.

Innovation Solution

An overhead fan misting system with a housing unit and axial fan that directs airflow through a series of chutes with misting nozzles positioned above them, increasing the cooling area by enhancing airflow velocity and distribution without the need for large or noisy equipment.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Area of stationary object

If high-velocity fans or blowers are used to direct water-bearing airflows, then the cooling area is increased, but the fans become large and bulky

Engineering Contradiction:
Improvecooling areaVSAvoidfan size
Core Design Contradiction:
Area of stationary objectVSVolume of moving object

Solution Approach 1:

The patent divides the housing into multiple sections with multiple apertures and corresponding misting nozzles. The airflow is segmented into multiple streams rather than using a single large fan, allowing the cooling area to be extended without requiring a bulky high-velocity fan.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The patent uses multiple apertures arranged in a pattern on the housing, distributing the cooling function across multiple spatial dimensions. This allows the cooling area to be expanded in multiple directions simultaneously without increasing the size of individual fan components.

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

2Area of stationary object

If high-velocity fans or blowers are used to direct water-bearing airflows, then the cooling area is increased, but the fans become noisy

Engineering Contradiction:
Improvecooling areaVSAvoidnoise
Core Design Contradiction:
Area of stationary objectVSObject-generated harmful factors

Solution Approach 1:

By segmenting the airflow into multiple lower-velocity streams through multiple apertures and nozzles, the system reduces the noise generated by each individual airflow stream while maintaining an extended cooling area collectively.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The patent introduces misting nozzles as intermediary elements between the fan and the environment. These nozzles disperse the airflow into fine mist streams, reducing the velocity and noise of the airflows while extending the cooling area through the mist distribution.

Inventive Principle:
Principle #24Intermediary (Mediator)

3Area of stationary object

If the size and speed of fans/blowers are increased to expand cooling area, then the cooling area is increased, but the system becomes too noisy to converse around

Engineering Contradiction:
Improvecooling areaVSAvoidconversational ability
Core Design Contradiction:
Area of stationary objectVSEase of operation

Solution Approach 1:

The system segments the cooling function across multiple low-velocity airflow streams instead of using a single high-velocity stream. This segmentation reduces the noise level to conversational thresholds while maintaining an extended cooling area through the distributed aperture and nozzle arrangement.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The patent changes the parameters of the airflow system by using multiple apertures with lower individual velocities rather than a single high-velocity stream. This parameter change reduces the noise generation while extending the cooling area through the distributed pattern of apertures and nozzles.

Inventive Principle:
Principle #35Parameter changes

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The system effectively extends the cooling area by using low-pressure, high-flow axial fans in conjunction with strategically positioned misting nozzles and channels, providing quieter and more efficient cooling without the bulkiness and noise issues of traditional high-velocity systems.

Implementation Method 1

an axial fan that directs airflow through a series of chutes

Methodology Applied
Scientific EffectAirflow:

Implementation Method 2

When water molecules evaporate into the air, the water changes from a liquid to a gas state. A certain amount of energy or heat is needed to assist this process of changing water from a liquid to a gas, which is automatically drawn from the surrounding air, thus lowering the ambient temperature around the misted area.

Methodology Applied
Scientific EffectEvaporation: Evaporation

Implementation Method 3

The openings and/or nozzles may be used so that the water flowing through the tubing may be dispersed in the form of a mist.

Methodology Applied
Scientific EffectMisting:

Data Source

PatentUS10207231B1Overhead fan misting system and method therefor
Publication Date: 2019.02.19 MISTAMERICA CORP
  • US10207231B1 patent drawing
  • US10207231B1 patent drawing
  • US10207231B1 patent drawing

AI summary

A misting system has a fan unit. A housing is provided having an opening formed there through. The fan unit is positioned within the opening. A plurality of apertures is formed in a bottom section of the housing. A plurality of misting nozzles is provided, wherein an individual misting nozzle is positioned proximate each aperture. A cap is positioned over the opening in a bottom section of the housing. A plurality of channels is formed in the cap, wherein a channel is aligned with each of the plurality of misting nozzles.