Overhead Rail Bracket Assembly for Easier Retrofit Mounting
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Solution Overview
Problem
Existing two-part rail attachments for overhead rails are inconvenient for retrofitting, complex, expensive, and lack adaptability for various support structures.
Innovation Solution
A rail attachment comprising two rail brackets with connection means, where each bracket has a support section and a first connection section, and a second connection section for securing the brackets together, allowing for flexible attachment to different support structures using connectors and fasteners.
Engineering Contradictions & Design Principles
Engineering Contradiction Analysis
1Ease of operation
If traditional two-part rail attachments are used, then the rail can be supported, but the installation is inconvenient and complex
Solution Approach 1:
The rail attachment is divided into two separate brackets that can be independently positioned on the rail, with each bracket having its own mounting mechanism. This segmentation allows for easier installation and adjustment compared to a single complex clamp, while still providing secure support for the rail.
2Ease of manufacture
If traditional two-part rail attachments are used, then the rail can be supported, but the cost is relatively high
Solution Approach 1:
The two brackets are designed to work together as an integrated system, sharing common components such as the rail engagement features and connection mechanisms. This merging of functions reduces manufacturing costs while maintaining reliable support, as the distributed load is shared between two simpler components rather than one complex component.
3Adaptability or versatility
If traditional two-part rail attachments are used, then the rail can be supported, but the adaptability to different support structures is limited
Solution Approach 1:
Each bracket is designed with universal features including adjustable mounting positions, standardized connection interfaces, and flexible attachment methods that can accommodate various support structures such as walls, ceilings, and beams. This multi-functionality allows the same bracket design to be used across different installation scenarios without requiring custom modifications.
Data Source
AI summary
A rail attachment for supporting a support rail includes two rail brackets engaging with and securing the support rail therebetween, a connector securing the two rail brackets to one another and including an attachment unit suspending the rail brackets and support rail, each the rail bracket including a support section engaging and secured to the support rail and each bracket further including a first connection section extending over the support rail, an intermediate region and a distal region whereby the distal region is spaced from the support section by the intermediate section and wherein the distal region is of a greater length than the intermediate region as considered in a direction perpendicular to the direction in which the intermediate region spaces the distal region from the support section, and the connector including a second connection section securing the distal regions of the rail engagement brackets relative to one another.