Overheat Protection Circuit With Extraction Path

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Solution Overview

Problem

Conventional overheat protection circuits tend to erroneously detect overheated states when a negative current is applied to the output terminal of a monitoring-target power device, leading to malfunctions and low immunity to noise.

Innovation Solution

An overheat protection circuit is designed with an NPN transistor, a power terminal, and an output voltage generator that prevents voltage drops at the collector of the NPN transistor, using a transmission path for the supply voltage that bypasses the current source, and incorporates a voltage divider and operational amplifier to accurately detect temperature changes.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Measurement precision

If a conventional overheat protection circuit uses a current source connected to the collector of the NPN transistor, then the circuit can detect temperature changes through the base-emitter voltage, but the circuit becomes vulnerable to negative currents causing voltage drops and erroneous overheated state detection

Engineering Contradiction:
Improvetemperature detection accuracyVSAvoidimmunity to negative current
Core Design Contradiction:
Measurement precisionVSReliability

Solution Approach 1:

The patent extracts the current source from the transmission path of the supply voltage to the collector. By separating the current source function from the voltage transmission path, negative currents applied to the output terminal can no longer cause voltage drops at the collector that would lead to erroneous overheated state detection. The current source is removed from the critical voltage path while temperature detection functionality is preserved through alternative means.

Inventive Principle:
Principle #2Taking out (Extraction)

Solution Approach 2:

The patent introduces an intermediary transmission path that directly connects the supply voltage to the collector without passing through the current source. This intermediary path acts as a protective conduit that prevents negative currents from causing voltage drops at the collector, while still allowing the temperature detection mechanism to function through the base-emitter voltage of the NPN transistor.

Inventive Principle:
Principle #24Intermediary (Mediator)

2Stability of the object's composition

If the supply voltage transmission path includes a current source, then the NPN transistor can operate with stable bias current, but negative currents cause voltage drops leading to malfunction

Engineering Contradiction:
Improvebias current stabilityVSAvoidvoltage drop from negative current
Core Design Contradiction:
Stability of the object's compositionVSObject-affected harmful factors

Solution Approach 1:

The current source is extracted from the supply voltage transmission path to the collector. This removal eliminates the mechanism by which negative currents cause voltage drops, while the NPN transistor maintains stable operation through alternative biasing arrangements that do not involve the current source in the critical voltage path.

Inventive Principle:
Principle #2Taking out (Extraction)

Solution Approach 2:

The patent converts the potential harm of negative currents into a benefit by redesigning the transmission path. The harmful effect of negative currents causing voltage drops is eliminated by removing the current source from the path, and the same structural change simultaneously provides the benefit of stable bias current through alternative means, thus turning a vulnerability into a robust design feature.

Inventive Principle:
Principle #22Blessing in disguise (Convert harm into benefit)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This configuration effectively prevents erroneous overheated state detection and enhances immunity to negative currents and noise, ensuring reliable operation even when a negative current is applied to the output terminal.

Implementation Method 1

the temperature response of the base-emitter voltage of an NPN transistor

Methodology Applied
Scientific EffectTemperature response of base-emitter voltage:

Data Source

PatentUS10366977B2Overheat protection circuit, and semiconductor integrated circuit device and vehicle therewith
Publication Date: 2019.07.30 ROHM CO LTD
  • US10366977B2 patent drawing
  • US10366977B2 patent drawing
  • US10366977B2 patent drawing

AI summary

An overheat protection circuit has an NPN transistor, a power terminal to which a supply voltage is applied, a transmission path by which the supply voltage is transmitted from the power terminal to the collector of the NPN transistor without passing through a current source, and an output voltage generator that generates an output voltage commensurate with the base-emitter voltage of the NPN transistor.