Overlapped Chirped Fiber Bragg Grating Strain Sensor

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Solution Overview

Problem

Optical fiber strain sensing technologies face challenges with Rayleigh scatter's weak signal and delta-correlated broadband response, and FBG sensors' narrow frequency response and manufacturing difficulties, which affect accuracy and robustness in strain measurements.

Innovation Solution

An optical sensor with overlapping chirped frequency fiber Bragg gratings that scatter light at multiple frequencies, allowing for a broadband response and direct measurement of delay, enabling robust strain sensing with improved signal strength and manufacturing ease.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Ease of manufacture

If Rayleigh scatter is used for strain sensing, then the sensor is inexpensive and easy to manufacture, but the signal strength is weak and the signal to noise level is low

Engineering Contradiction:
Improveease of manufactureVSAvoidsignal strength
Core Design Contradiction:
Ease of manufactureVSReliability

Solution Approach 1:

The patent combines Rayleigh scatter with Fiber Bragg Gratings (FBG) to create a composite sensing mechanism. The FBG provides strong reflection signals while Rayleigh scatter provides distributed sensing capability, achieving both ease of manufacture and high signal strength through the composite approach

Inventive Principle:
Principle #40Composite materials

2Reliability

If Fiber Bragg Gratings are used for strain sensing, then the signal strength is high, but the frequency response is narrow and manufacturing is difficult

Engineering Contradiction:
Improvesignal strengthVSAvoidease of manufacture
Core Design Contradiction:
ReliabilityVSEase of manufacture

Solution Approach 1:

The patent segments the FBG structure into multiple overlapping chirped gratings with different center frequencies. This segmentation allows the system to maintain high signal strength from FBG while expanding the frequency response and simplifying manufacturing by using standard FBG writing processes

Inventive Principle:
Principle #1Segmentation

3Measurement precision

If Rayleigh scatter is used, then the broadband response allows direct measure of delay, but the delta correlated response requires extensive processing

Engineering Contradiction:
Improvedelay measurementVSAvoiddata processing
Core Design Contradiction:
Measurement precisionVSDevice complexity

Solution Approach 1:

The patent extracts the broadband delay measurement capability from Rayleigh scatter and combines it with the periodic structure of FBG. This extraction allows the system to maintain direct delay measurement while the periodic FBG structure simplifies the correlation processing by providing reference frequencies

Inventive Principle:
Principle #2Taking out (Extraction)

4Reliability

If overlapping chirped FBG are used, then the broadband response improves robustness, but the manufacturing precision requirements increase

Engineering Contradiction:
Improvemeasurement robustnessVSAvoidgrating alignment
Core Design Contradiction:
ReliabilityVSManufacturing precision

Solution Approach 1:

The patent changes the grating parameters (chirp rate, center frequency, overlap distance) to optimize the balance between broadband response and manufacturing precision. By carefully selecting these parameters, the system achieves robust broadband sensing while maintaining compatibility with standard FBG manufacturing tolerances

Inventive Principle:
Principle #35Parameter changes

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The solution provides a robust and accurate strain measurement system that simplifies data processing, maintains signal strength, and avoids manufacturing defects, making it suitable for aggressive sensing environments.

Implementation Method 1

an optical fiber inscribed with a repeated refraction pattern including overlapping chirped frequency fiber Bragg gratings such that light scattered from a location on the optical fiber is scattered at multiple frequencies in a range of frequencies

Methodology Applied
Scientific EffectBragg diffraction: Bragg Diffraction

Data Source

PatentEP3008425B1An overlapped chirped fiber bragg grating sensing fiber and methods and apparatus for parameter measurement using same
Publication Date: 2018.08.08 INTUITIVE SURGICAL OPERATIONS INC
  • EP3008425B1 patent drawingFigure 1~2
  • EP3008425B1 patent drawingFigure 3~4A
  • EP3008425B1 patent drawingFigure 4B

AI summary

An optical sensor includes an optical fiber inscribed with a repeated refraction pattern such that light scattered from a location on the optical fiber is scattered at multiple frequencies in a range of frequencies. The inscribed patterns overlap at every measurement point along at least a portion of the length of the sensor. An optical sensing system including control circuitry coupled to the optical fiber detects measurement scatter data from the optical fiber over the range of frequencies, determines a change in the detected measurement scatter data over the range of frequencies, and extracts a parameter describing a state of the optical fiber from the determined change in the detected measurement scatter data. The sensor may be made by inscribing a first light refracting pattern on the optical fiber at every measurement point along at least a portion of the length of the sensor and inscribing a second light refracting pattern on the optical fiber that overlaps the first inscribed light refracting pattern at every measurement point along at least that portion of the length of the sensor.