Overlapping Capacitor Structure for Metal Oxide Transistor Isolation

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Solution Overview

Problem

Current semiconductor devices face challenges in miniaturization, high integration, large capacitance, and maintaining favorable electrical characteristics and reliability, particularly due to issues with impurity diffusion from capacitors into transistors.

Innovation Solution

A semiconductor device design featuring a capacitor overlapping with a metal oxide transistor, with insulators inhibiting impurity passage and conductors with curved surfaces to reduce contact resistance, along with specific materials and deposition methods to enhance capacitance and productivity.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Area of stationary object

If a capacitor is provided over a transistor including a metal oxide, then miniaturization and high integration are achieved, but impurity diffusion from the capacitor into the transistor degrades electrical characteristics

Engineering Contradiction:
Improvedevice footprintVSAvoidelectrical characteristics
Core Design Contradiction:
Area of stationary objectVSReliability

Solution Approach 1:

A barrier insulator is introduced between the capacitor and the metal oxide transistor to prevent impurity diffusion. This intermediary layer blocks harmful impurities from the capacitor from reaching the transistor channel, thereby maintaining electrical characteristics while enabling close integration and miniaturization of the device structure.

Inventive Principle:
Principle #24Intermediary (Mediator)

Solution Approach 2:

The insulator layer is segmented into a barrier insulator and a planarizing insulator with distinct functions. The barrier insulator specifically addresses impurity blocking, while the planarizing insulator provides surface flatness, allowing each segment to optimize its function without interfering with the other.

Inventive Principle:
Principle #1Segmentation

2Reliability

If the insulator thickness is increased to prevent impurity diffusion, then transistor electrical characteristics are maintained, but capacitor capacitance is reduced

Engineering Contradiction:
Improveelectrical characteristicsVSAvoidcapacitance
Core Design Contradiction:
ReliabilityVSQuantity of substance

Solution Approach 1:

The insulator is divided into two functional segments: a thin barrier insulator (5-20 nm) that prevents impurity diffusion, and a thicker planarizing insulator that provides surface flatness and contributes to capacitance. This segmentation allows the barrier insulator to be thin enough to maintain capacitance while still providing effective impurity blocking.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The insulator structure uses composite materials with different properties: the barrier insulator uses materials with high impurity blocking capability (such as aluminum oxide or silicon nitride), while the planarizing insulator uses materials optimized for capacitance and planarization (such as silicon oxide). This composite structure achieves both impurity prevention and capacitance maintenance.

Inventive Principle:
Principle #40Composite materials

3Ease of manufacture

If a planarizing insulator is added to improve surface flatness, then subsequent processing is facilitated, but device complexity increases

Engineering Contradiction:
Improveprocessing facilitationVSAvoidinsulator layer structure
Core Design Contradiction:
Ease of manufactureVSDevice complexity

Solution Approach 1:

The planarizing insulator serves multiple functions simultaneously: it provides surface flatness for subsequent processing, acts as an additional impurity barrier, and contributes to the overall capacitance of the structure. This multi-functionality reduces the need for additional separate layers, thereby limiting the increase in device complexity.

Inventive Principle:
Principle #6Universality (Multi-functionality)

Solution Approach 2:

The barrier insulator and planarizing insulator are merged into a continuous insulator layer structure that can be formed in a integrated process flow. The combination of these layers with different functions creates a unified structure that simplifies manufacturing while providing comprehensive performance benefits.

Inventive Principle:
Principle #5Merging (Combining)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The design enables miniaturization, high integration, and improved electrical characteristics while preventing impurity diffusion, resulting in a semiconductor device with increased capacitance and reliability.

Implementation Method 1

an insulator that inhibits passage of impurities such as water and hydrogen is provided between the transistor and the capacitor

Methodology Applied
Scientific EffectDiffusion barrier: Diffusion Barrier

Implementation Method 2

An upper portion of the conductor has a curved surface, whereby the contact resistance between the conductor and a lower electrode of the capacitor can be reduced

Methodology Applied
Scientific EffectContact resistance reduction through curved surface geometry:

Implementation Method 3

a capacitor with large capacitance

Methodology Applied
Scientific EffectCapacitance: Capacitance

Data Source

PatentUS12041765B2Capacitor, semiconductor device, and manufacturing method of semiconductor device
Publication Date: 2024.07.16 SEMICON ENERGY LAB CO LTD
  • US12041765B2 patent drawing
  • US12041765B2 patent drawing
  • US12041765B2 patent drawing

AI summary

A semiconductor device that can be miniaturized or highly integrated is provided. The semiconductor device includes a transistor and a capacitor. The transistor includes a metal oxide and a first conductor that is electrically connected to the metal oxide. The capacitor includes a first insulator which is provided over the metal oxide and which the first conductor penetrates; a second insulator provided over the first insulator and including an opening reaching the first insulator and the first conductor; a second conductor in contact with an inner wall of the opening, the first insulator, and the first conductor; a third insulator provided over the second conductor; and a fourth conductor provided over the third insulator. The first insulator has higher capability of inhibiting the passage of hydrogen than the second insulator.