Overlapping Surface Covering Assembly With Concealed Fastening
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Solution Overview
Problem
There is a need for surface coverings with a plurality of overlapping elements and methods for forming such coverings, particularly for decorative or protective purposes, where existing solutions do not efficiently provide a cost-effective and aesthetically pleasing way to cover surfaces with overlapping elements while concealing fastening methods.
Innovation Solution
A surface covering system comprising a frame and an elongated member with integrally attached elements, where the elongated member can be configured to change from a spaced-apart to an overlapping relationship, allowing for the creation of aesthetically pleasing, overlapping patterns on surfaces, and a method involving the attachment of these elements to a frame to achieve a contiguous overlapping effect.
Engineering Contradictions & Design Principles
Engineering Contradiction Analysis
1Ease of manufacture
If traditional surface coverings are used, then the surface is covered for protection or decoration, but the fastening methods are visible and the aesthetic appeal is reduced
Solution Approach 1:
The surface covering is divided into multiple individual elements that are attached to the frame at spaced-apart portions. This segmentation allows each element to be independently positioned and fastened, enabling the fastening methods to be concealed while maintaining structural integrity and aesthetic appeal.
Solution Approach 2:
The elements are arranged in an overlapping relationship that creates a three-dimensional effect, where elements in one row overlap with elements in adjacent rows. This dimensional arrangement naturally conceals the fastening methods by positioning them in the gaps between overlapping elements rather than on the visible surface.
2Ease of manufacture
If elements are arranged in an overlapping relationship, then the aesthetic appeal is improved, but the manufacturing complexity increases
Solution Approach 1:
The frame is prepared in advance with designated spaced-apart portions where elements will be attached. This preliminary preparation establishes a structured framework that guides the subsequent arrangement of elements in overlapping rows, simplifying the manufacturing process by providing clear positioning references before elements are installed.
Solution Approach 2:
The element structure can be replicated across the surface by repeating the pattern of elements attached to the frame at regular intervals. This copying approach allows the overlapping arrangement to be efficiently manufactured by replicating a standardized unit pattern rather than individually positioning each element, reducing manufacturing complexity.
3Strength
If a monolithic structure is used, then the structural integrity is improved, but the adaptability to different configurations is reduced
Solution Approach 1:
The monolithic structure is segmented into multiple detachable elements that are individually attached to the frame. This segmentation maintains the overall structural integrity through the distributed attachment points while enabling the elements to be rearranged or reconfigured by detaching and reattaching them in different positions or patterns.
Solution Approach 2:
The element structure transitions from a static monolithic form to a dynamic configuration where elements can be detached, repositioned, and reattached. This dynamic capability allows the same set of elements to be arranged in different configurations (such as changing from spaced-apart to overlapping arrangements) while maintaining structural integrity through consistent attachment to the frame.
Data Source
AI summary
A surface covering includes a frame, an element structure comprising an elongated member and a plurality of elements, and wherein spaced-apart portions of the elongated member being attachable to spaced-apart portions of the frame so that some of the elements are disposed in an overlapping relationship.