Overlapping Display Panel Layout for Uniform Curved Large Screens

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Solution Overview

Problem

Current display devices face challenges in scaling up size while maintaining image quality, suppressing display unevenness, and accommodating curved surfaces, especially in applications like digital signage and mobile devices.

Innovation Solution

A display device comprising multiple panels with specific regions for transmitting, blocking, and displaying light, utilizing flexible substrates, light-emitting elements, and wireless modules for efficient signal distribution, allowing for larger, more flexible, and high-resolution displays.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Area of stationary object

If multiple display panels are overlapped to increase display size, then the display area is increased, but display unevenness occurs due to light transmission interference

Engineering Contradiction:
Improvedisplay areaVSAvoiddisplay unevenness
Core Design Contradiction:
Area of stationary objectVSManufacturing precision

Solution Approach 1:

The display device is divided into multiple independent display panels (first display panel, second display panel, etc.), each with its own display region. These panels are arranged in an overlapping configuration where the display region of one panel overlaps with the non-display region of another panel, allowing the system to achieve a larger effective display area while maintaining uniformity within each panel's display region.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

Different regions of the overlapping panels are assigned different functions: the display region of the first panel is optimized for light emission and display, while the non-display region of the second panel (which overlaps with it) is designed to be light-blocking or transparent as needed. This local differentiation allows the overlapping areas to function properly without causing display unevenness.

Inventive Principle:
Principle #3Local quality

2Stability of the object's composition

If rigid substrates are used for display panels, then structural stability is maintained, but the display device cannot conform to curved surfaces

Engineering Contradiction:
Improvestructural stabilityVSAvoidcurved surface adaptability
Core Design Contradiction:
Stability of the object's compositionVSAdaptability or versatility

Solution Approach 1:

The display panels are constructed using flexible substrates instead of rigid ones. These flexible substrates allow the display panels to bend and conform to curved surfaces while maintaining their structural integrity and display functionality. The flexible nature enables the display device to adapt to various surface geometries.

Inventive Principle:
Principle #30Flexible shells and thin films

3Reliability

If complex wiring is used to connect multiple display panels, then signal transmission is reliable, but device complexity increases

Engineering Contradiction:
Improvesignal transmission reliabilityVSAvoidwiring complexity
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

Wireless communication modules are integrated into the display panels to extract and eliminate the need for complex physical wiring connections between panels. The panels can communicate and coordinate their display content wirelessly, significantly reducing the physical wiring complexity while maintaining reliable signal transmission through wireless protocols.

Inventive Principle:
Principle #2Taking out (Extraction)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

Enables larger, high-resolution displays with reduced display unevenness and the ability to curve surfaces, enhancing portability and browsability while eliminating the need for complex wiring and improving image quality.

Implementation Method 1

In a basic structure of an organic EL element, a layer containing a light-emitting organic compound is provided between a pair of electrodes. By voltage application to this element, the light-emitting organic compound can emit light.

Methodology Applied
Scientific EffectElectroluminescence: Electroluminescence

Implementation Method 2

The first region includes a region which can transmit visible light

Methodology Applied
Scientific EffectLight transmission: Light

Implementation Method 3

The second region includes a region which can block visible light

Methodology Applied
Scientific EffectLight blocking: Absorption (EM radiation)

Data Source

PatentUS12048230B2Display device having overlapping display panels
Publication Date: 2024.07.23 SEMICON ENERGY LAB CO LTD
  • US12048230B2 patent drawing
  • US12048230B2 patent drawing
  • US12048230B2 patent drawing

AI summary

To provide a display device that is suitable for increasing in size, a display device in which display unevenness is suppressed, or a display device that can display an image along a curved surface. The display device includes a first display panel and a second display panel each including a pair of substrates. The first display panel and the second display panel each include a first region which can transmit visible light, a second region which can block visible light, and a third region which can perform display. The third region of the first display panel and the first region of the second display panel overlap each other. The third region of the first display panel and the second region of the second display panel do not overlap each other.