Overlapping Drive Circuit Patterns Reduce Parasitic Inductance

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Solution Overview

Problem

The efficiency of light source devices, including those with semiconductor lasers and LEDs, is hindered by parasitic inductance in their drive circuits, which becomes significant with varying currents, making it difficult to achieve high efficiency.

Innovation Solution

The drive circuit design involves overlapping patterns on multiple layers of a board to reduce parasitic inductance, with equal widths and reverse current directions through these patterns, and the use of both rigid and flexible boards to enhance freedom of arrangement and minimize inductance.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Loss of energy

If conventional drive circuit layout is used, then ease of manufacture is maintained, but parasitic inductance increases reducing efficiency

Engineering Contradiction:
Improveparasitic inductanceVSAvoidcircuit layout complexity
Core Design Contradiction:
Loss of energyVSDevice complexity

Solution Approach 1:

The patent transitions from planar routing to three-dimensional overlapping routing by forming first and second patterns on different layers of the circuit board that overlap when viewed from the normal direction. This dimensional change reduces the loop area and thus parasitic inductance while maintaining manufacturing feasibility through standard multi-layer PCB technology.

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

Solution Approach 2:

The return path is segmented into multiple layers, with the first pattern on one layer and the second pattern on another layer. This segmentation allows independent optimization of each layer's routing while achieving overall inductance reduction through their overlapping configuration.

Inventive Principle:
Principle #1Segmentation

2Loss of energy

If pattern widths are made unequal, then routing flexibility increases, but parasitic inductance reduction is suboptimal

Engineering Contradiction:
Improveparasitic inductanceVSAvoidrouting flexibility
Core Design Contradiction:
Loss of energyVSAdaptability or versatility

Solution Approach 1:

The patent deliberately creates a symmetric configuration in terms of pattern widths, making the first and second patterns substantially equal in width. This controlled symmetry optimizes the magnetic field cancellation effect and minimizes parasitic inductance, while the overlapping geometry itself provides the necessary routing flexibility.

Inventive Principle:
Principle #4Asymmetry

3Loss of energy

If semiconductor light emitting element is disposed on the surface of rigid board, then manufacturing is simplified, but parasitic inductance is reduced

Engineering Contradiction:
Improveparasitic inductanceVSAvoidelement placement
Core Design Contradiction:
Loss of energyVSEase of manufacture

Solution Approach 1:

The patent positions the semiconductor light emitting element on the side surface of the circuit board rather than on the top or bottom surface. This side-mounting configuration, combined with the overlapping patterns, creates a compact three-dimensional current loop that minimizes parasitic inductance while accommodating the element in available space.

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

Data Source

PatentUS8040930B2Drive circuit for semiconductor light emitting element, and light source device, lighting device, monitor device, and image display device using the drive circuit
Publication Date: 2011.10.18 SEIKO EPSON CORP
  • US8040930B2 patent drawing
  • US8040930B2 patent drawing
  • US8040930B2 patent drawing

AI summary

A drive circuit for driving a semiconductor light emitting element includes a board, a first pattern formed in a first layer of the board so as to be electrically connected to an anode of the semiconductor light emitting element, and a second pattern formed in a second layer of the board so as to be electrically connected to a cathode of the semiconductor light emitting element, and the first pattern and the second pattern are formed so as to overlap with each other when viewed in a direction along a normal line of the board.