Overlapping Display Driver Layers for High-PPI Near-Eye Panels

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Solution Overview

Problem

Display devices with a short distance between the display surface and the user, such as head-mounted displays and electronic viewfinders, suffer from pixel granularity issues, leading to decreased immersion and realistic feeling, particularly due to low pixel density and resolution.

Innovation Solution

A display device design featuring a stacked structure with overlapping gate driver and source driver circuits, utilizing metal oxide transistors with elements like Al, Ga, Y, or Sn, and Zn, to achieve high pixel density and resolution, enabling high-definition, high-luminance, and high-dynamic-range image display.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Temperature

If the display device is positioned close to the user (short distance), then the sense of immersion and realism is improved, but pixel granularity becomes prominent and decreases the sense of immersion

Engineering Contradiction:
Improvedistance between display surface and userVSAvoidpixel perception and granularity
Core Design Contradiction:
TemperatureVSObject-affected harmful factors

Solution Approach 1:

The patent applies parameter changes by increasing the pixel density to extremely high values (1000 ppi or higher, preferably 5000 ppi or higher, still preferably 10000 ppi) and the resolution to 4K, 5K, or higher. This changes the physical parameters of the display to reduce the visibility of individual pixels when viewed from close distance, thereby resolving the contradiction between close positioning and pixel granularity.

Inventive Principle:
Principle #35Parameter changes

2Manufacturing precision

If the pixel density is increased to reduce pixel perception, then the image quality is improved, but the device complexity and manufacturing difficulty increase

Engineering Contradiction:
Improvepixel density and resolutionVSAvoiddisplay device structure
Core Design Contradiction:
Manufacturing precisionVSDevice complexity

Solution Approach 1:

The patent employs a stacked layer structure where the gate driver circuit and source driver circuit are arranged in a first layer and the display portion is arranged in a second layer. This dimensional arrangement allows high pixel density without proportionally increasing planar device complexity, as the driver circuits are positioned above or below the display pixels rather than occupying additional planar space.

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

3Manufacturing precision

If the pixel density is increased to achieve high resolution, then the image quality is improved, but the power consumption increases

Engineering Contradiction:
Improvepixel densityVSAvoidpower consumption
Core Design Contradiction:
Manufacturing precisionVSUse of energy by moving object

Solution Approach 1:

The patent segments the driver circuits into separate first and second layers, allowing independent optimization of power consumption for different components. The gate driver circuit and source driver circuit can be designed with lower power consumption characteristics since they are segmented from the high-density pixel array, thereby reducing overall power consumption while maintaining high pixel density.

Inventive Principle:
Principle #1Segmentation

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The solution provides a display device with significantly increased pixel density, enabling high-definition and high-luminance image display with a high dynamic range, suitable for applications like VR, AR, and electronic viewfinders, while reducing power consumption and frame size.

Implementation Method 1

A transistor using a metal oxide has field-effect mobility higher than that in the case where amorphous silicon is used; thus, a high-performance display device provided with driver circuits can be obtained.

Methodology Applied
Scientific EffectField-effect mobility:

Implementation Method 2

A metal oxide that can be used for a semiconductor layer can be formed by a sputtering method or the like

Methodology Applied
Scientific EffectSputtering: Sputtering

Data Source

PatentUS20240062724A1Display device and electronic device
Publication Date: 2024.02.22 SEMICON ENERGY LAB CO LTD
  • US20240062724A1 patent drawing
  • US20240062724A1 patent drawing
  • US20240062724A1 patent drawing

AI summary

A high-definition display device is provided. A small display device is provided. In the display device, a first layer and a second layer are stacked and provided. The first layer includes a gate driver circuit and a source driver circuit, and the second layer includes a display portion. The gate driver circuit and the source driver circuit are provided to include a region overlapping with the display portion. The gate driver circuit and the source driver circuit have an overlap region where they are not strictly separated from each other. Five or more gate driver circuits and five or more source driver circuits can be provided.