Overlapping Linear Actuators for Adjustable Vehicle Track Width

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Solution Overview

Problem

Current vehicle suspensions with adjustable track width are not suitable for passenger vehicles due to lack of independent wheel suspension and stability issues at high speeds, and existing solutions are complex and costly to implement on a large scale.

Innovation Solution

A wheel suspension system with overlapping linear actuators that allow independent wheel movement and adjustable track width, optimizing the ratio of narrow to wide track positions and reducing steering effects, while enabling active camber control and four-wheel steering.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Adaptability or versatility

If actuators are arranged without overlap in conventional configurations, then the structure is simpler, but the ratio of narrow track to wide track is less optimized and spring travel is limited

Engineering Contradiction:
Improvetrack width ratioVSAvoidactuator arrangement
Core Design Contradiction:
Adaptability or versatilityVSDevice complexity

Solution Approach 1:

The actuators are arranged to overlap in the transverse direction of the vehicle, utilizing the transverse dimension to improve the narrow track to wide track ratio. This dimensional arrangement allows the actuators to be positioned such that they overlap when viewed from above, optimizing the track width adjustment range without requiring additional actuator length in the longitudinal direction.

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

Solution Approach 2:

The patent combines the functions of multiple actuators by arranging them to overlap in the transverse direction. This merging approach allows the actuators to work together more efficiently, maximizing the track width adjustment capability while maintaining a compact structure that does not increase overall vehicle width excessively.

Inventive Principle:
Principle #5Merging (Combining)

2Length of moving object

If connecting elements between wheel and body are shorter, then the structure is more compact, but the wheel has less freedom of movement and maximum spring travel is reduced

Engineering Contradiction:
Improveconnecting element lengthVSAvoidspring travel
Core Design Contradiction:
Length of moving objectVSReliability

Solution Approach 1:

By arranging actuators to overlap in the transverse direction, the patent effectively increases the functional length of the connecting elements without proportionally increasing the physical space occupied. The overlap configuration allows the actuators to provide greater leverage and freedom of movement for the wheel while maintaining a compact overall structure.

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

3Ease of manufacture

If conventional suspension designs are used, then the implementation is simpler, but independent wheel suspension and spring-mounting are not achieved

Engineering Contradiction:
Improvesuspension implementationVSAvoidindependent wheel suspension
Core Design Contradiction:
Ease of manufactureVSAdaptability or versatility

Solution Approach 1:

The patent divides the suspension system into independent wheel units, each with its own actuators for track width adjustment and spring-mounting. This segmentation allows each wheel to be suspended and controlled independently, enabling features like individual wheel camber control and independent spring-mounting, which are essential for modern vehicle performance and safety.

Inventive Principle:
Principle #1Segmentation

4Adaptability or versatility

If complex actuator combinations with rotational and linear movement are used, then track width adjustment is achieved, but the system becomes too complex for safe and reliable large-scale application

Engineering Contradiction:
Improvetrack width adjustmentVSAvoidactuator mechanism
Core Design Contradiction:
Adaptability or versatilityVSDevice complexity

Solution Approach 1:

The patent employs actuators that perform multiple functions: they control track width adjustment, provide spring-mounting, and enable independent wheel suspension. By designing actuators with multi-functionality, the system achieves complex capabilities without requiring separate mechanisms for each function, thereby reducing overall system complexity and improving reliability for large-scale application.

Inventive Principle:
Principle #6Universality (Multi-functionality)

Data Source

PatentUS10518600B2Wheel suspension
Publication Date: 2019.12.31 REYBROUCK CONSULTING & INNOVATION
  • US10518600B2 patent drawing
  • US10518600B2 patent drawing
  • US10518600B2 patent drawing

AI summary

Wheel suspension comprising a frame suitable for connection to a body of a vehicle and comprising a first and second wheel which together define a track width, and wherein the first wheel is connected to the frame via a first set of actuators and wherein the second wheel is connected to the frame via a second set of actuators such that by means of operating the actuators the track width is adjustable between a narrow track, characterized in that the first set of actuators overlaps in the transverse direction of the vehicle with the second set of actuators.